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Application<br />

Reel changes with<br />

real advantages<br />

For foodstuffs processing lines,<br />

downtime for changing label<br />

reels or due to torn backing material<br />

is not just inconvenient, it<br />

costs money. CFS has therefore<br />

developed a concept that enables<br />

label reels to be changed without<br />

stopping the machine. With<br />

a thoroughly modular structure,<br />

the new labeling machine can be<br />

perfectly adapted to the requirements<br />

of any application. Up to 16<br />

ACOPOS servo motors, as well as<br />

control and visualization technology<br />

from B&R provide the necessary<br />

dynamics, precision and ease<br />

of operation.<br />

"In a typical processing line for<br />

lunchmeat or cheese, between 7.5%<br />

and 12% of all downtime is caused<br />

by the labeling equipment," explains<br />

michael Brandt, product manager for<br />

Labelling & printing at CFS germany<br />

gmbH in Wallau. the bulk of this<br />

downtime is spent exchanging the<br />

label reels. Not surprisingly, considering<br />

that at typical speeds of high<br />

performance packaging machines (8<br />

cycles per minute, 16 products per<br />

cycle), an average reel of 5,000 labels<br />

is used up after only 40 minutes.<br />

If a thermal transfer printer is used,<br />

there may be additional downtime<br />

required to exchange the carbon<br />

tape it requires. If the backing material<br />

for the labels is especially thin,<br />

flexible or perforated, conventional<br />

machines experience additional<br />

problems and unexpected downtime<br />

due to torn backing material.<br />

Going their separate ways: Label<br />

dispenser and applicator<br />

unit<br />

the experts at the CFS competence<br />

center for packaging machines and<br />

labelers in Wallau have addressed<br />

56 <strong>automotion</strong> 07/2009<br />

this problem by developing a new<br />

concept, and used this concept to<br />

implement a new labeler, the tiroLabelNt.<br />

this labeling system is<br />

the first cross web labeler on the<br />

market that allows label reels to<br />

be exchanged during machine operation.<br />

this innovation was made<br />

possible by creating two separate<br />

units for dispensing and applying<br />

the labels, functions that were previously<br />

grouped in a single construc-<br />

tion. the movable applicator unit<br />

takes the labels from the stationary<br />

dispenser and places them over<br />

the products to be labeled. Springloaded<br />

"fingers" then press the labels<br />

onto the products.<br />

Equipping the machine with two dispenser<br />

units allows the label reels to<br />

be exchanged without stopping the<br />

machine: to make this possible, the<br />

machine must be constructed and<br />

The new TirolLabelNT is designed so that the applicator unit goes to the second<br />

dispenser as soon as the first dispenser is empty - the empty dispenser<br />

can then be easily filled without shutting down the machine.

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