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discrete actuators - 5.8 Figure 5.6 A Hydraulic Fluid Reservoir Hydraulic systems can be very effective for high power applications, but the use of fluids, and high pressures can make this method awkward, messy, and noisy for other applications. 5.6 PNEUMATICS Pneumatic systems are very common, and have much in common with hydraulic systems with a few key differences. The reservoir is eliminated as there is no need to collect and store the air between uses in the system. Also because air is a gas it is compressible and regulators are not needed to recirculate flow. But, the compressibility also means that the systems are not as stiff or strong. Pneumatic systems respond very quickly, and are commonly used for low force applications in many locations on the factory floor. Some basic characteristics of pneumatic systems are, - stroke from a few millimeters to meters in length (longer strokes have more springiness - the actuators will give a bit - they are springy - pressures are typically up to 85psi above normal atmosphere - the weight of cylinders can be quite low - additional equipment is required for a pressurized air supply- linear and rotatory actuators are available. - dampers can be used to cushion impact at ends of cylinder travel. When designing pneumatic systems care must be taken to verify the operating location. In particular the elevation above sea level will result in a dramatically different air pressure. For example, at sea level the air pressure is about 14.7 psi, but at a height of 7,800 ft (Mexico City) the air pressure is 11.1 psi. Other operating environments, such as in submersibles, the air pressure might be higher than at sea level. Some symbols for pneumatic systems are shown in Figure 5.7. The flow control valve is used to restrict the flow, typically to slow motions. The shuttle valve allows flow in one direction, but blocks it in the other. The receiver tank allows pressurized air to be accumulated. The dryer and filter help remove dust and moisture from the air, prolonging the life of the valves and cylinders.
discrete actuators - 5.9 Flow control valve Shuttle valve Receiver tank Dryer Filter Pump Pressure regulator Figure 5.7 Pneumatics Components 5.7 MOTORS Motors are common actuators, but for logical control applications their properties are not that important. Typically logical control of motors consists of switching low current motors directly with a PLC, or for more powerful motors using a relay or motor starter. Motors will be discussed in greater detail in the chapter on continuous actuators.
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ST1 B T2 A T1 C*B T3 page 0 ST3 T4
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page i 1.1 TODO LIST 1.4 2. PROGRAM
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page iii 7.4 PRACTICE PROBLEM SOLUT
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page v 14.2 MEMORY ADDRESSES 14.1 1
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page vii 20.3 SUMMARY 20.16 20.4 PR
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page ix 25.2 CONTROL OF LOGICAL ACT
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page xi 30.1 INTRODUCTION 30.1 30.2
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page xiii 35.21 U 35.28 35.22 V 35.
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plc wiring - 1.2 tougher, and the p
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plc wiring - 1.4 This book supports
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plc wiring - 2.2 logic diagrams was
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plc wiring - 2.4 115VAC wall plug r
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plc wiring - 2.6 A B B Note: When A
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plc wiring - 2.8 number there. The
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plc wiring - 2.10 2.1.3 PLC Connect
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plc wiring - 2.12 2.1.5 Ladder Logi
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plc wiring - 2.14 Solution: There a
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plc wiring - 2.16 4. Less expensive
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plc wiring - 3.2 quantities of I/O
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plc wiring - 3.4 5 Vdc (TTL) 200-24
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plc wiring - 3.6 There are many tra
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plc wiring - 3.8 ASIDE: PLC outputs
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plc wiring - 3.10 24 V DC Output Ca
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plc wiring - 3.12 put card directly
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plc wiring - 3.14 3.4 A CASE STUDY
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plc wiring - 3.16 L1 N 010 020 stop
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plc wiring - 3.18 disconnect circui
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plc wiring - 3.20 Resistor Tapped R
Page 57 and 58: plc wiring - 3.22 program. 200 201
Page 59 and 60: plc wiring - 3.24 3.8 PRACTICE PROB
Page 61 and 62: plc wiring - 3.26 14. 24Vdc + - 1 c
Page 63 and 64: plc wiring - 3.28 button inputs. b)
Page 65 and 66: discrete sensors - 4.2 puts from se
Page 67 and 68: discrete sensors - 4.4 term sourcin
Page 69 and 70: discrete sensors - 4.6 sensor V+ V+
Page 71 and 72: discrete sensors - 4.8 PLC Input Ca
Page 73 and 74: discrete sensors - 4.10 When purcha
Page 75 and 76: discrete sensors - 4.12 4.3.3 Optic
Page 77 and 78: discrete sensors - 4.14 In the figu
Page 79 and 80: discrete sensors - 4.16 effective b
Page 81 and 82: discrete sensors - 4.18 The optical
Page 83 and 84: discrete sensors - 4.20 C Ak = ----
Page 85 and 86: discrete sensors - 4.22 Material Co
Page 87 and 88: discrete sensors - 4.24 metal induc
Page 89 and 90: discrete sensors - 4.26 4.3.8 Fluid
Page 91 and 92: discrete sensors - 4.28 below. 00 0
Page 93 and 94: discrete sensors - 4.30 forget to i
Page 95 and 96: discrete sensors - 4.32 5. A transp
Page 97 and 98: discrete sensors - 4.34 7. 00 01 02
Page 99 and 100: discrete sensors - 4.36 9. L1 N sto
Page 101 and 102: discrete actuators - 5.1 5. LOGICAL
Page 103 and 104: discrete actuators - 5.3 Valve type
Page 105 and 106: discrete actuators - 5.5 F advancin
Page 107: discrete actuators - 5.7 Hydraulic
Page 111 and 112: discrete actuators - 5.11 5.11 PRAC
Page 113 and 114: discrete actuators - 5.13
Page 115 and 116: plc boolean - 6.2 Note: By conventi
Page 117 and 118: plc boolean - 6.4 Idempotent A + A
Page 119 and 120: plc boolean - 6.6 6.3 LOGIC DESIGN
Page 121 and 122: plc boolean - 6.8 Ladder Logic for
Page 123 and 124: plc boolean - 6.10 der logic there
Page 125 and 126: plc boolean - 6.12 A = B⋅ C ⋅ (
Page 127 and 128: plc boolean - 6.14 A+ CA = A+ C pro
Page 129 and 130: plc boolean - 6.16 D1 D2 D3 multipl
Page 131 and 132: plc boolean - 6.18 Solution: D = A
Page 133 and 134: plc boolean - 6.20 The inputs and o
Page 135 and 136: plc boolean - 6.22 A = ( S⋅ M⋅
Page 137 and 138: plc boolean - 6.24 • Truth tables
Page 139 and 140: plc boolean - 6.26 b) Simplify the
Page 141 and 142: plc boolean - 6.28 2. A B D C 3. B
Page 143 and 144: plc boolean - 6.30 9. a) ( A+ B)
Page 145 and 146: plc boolean - 6.32 A B C B C D C A
Page 147 and 148: plc boolean - 6.34 17. D A Y 18. CA
Page 149 and 150: plc boolean - 6.36 c) A X B A C C A
Page 151 and 152: plc boolean - 6.38 algebra, and the
Page 153 and 154: plc karnaugh - 7.1 7. KARNAUGH MAPS
Page 155 and 156: plc karnaugh - 7.3 expression. The
Page 157 and 158: plc karnaugh - 7.5 7.3 PRACTICE PRO
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plc karnaugh - 7.7 5. Examine the t
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plc karnaugh - 7.9 Boolean equation
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plc karnaugh - 7.11 13. Consider th
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plc karnaugh - 7.13 5. 00 FG 01 11
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plc karnaugh - 7.15 9. CD AB AB A B
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plc karnaugh - 7.17 12. DA + ACD AB
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plc karnaugh - 7.19 4. Convert the
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plc operation - 8.2 inputs and outp
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plc operation - 8.4 input scan take
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plc operation - 8.6 8.3 PLC STATUS
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plc operation - 8.8 8.7 PRACTICE PR
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plc timers - 9.1 9. LATCHES, TIMERS
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plc timers - 9.3 The operation of t
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plc timers - 9.5 I/0 O/0 I/0 O/1 L
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plc timers - 9.7 oven has been turn
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plc timers - 9.9 value. The timer i
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plc timers - 9.11 I/1 TON T4:1 dela
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plc timers - 9.13 Start Stop Auto A
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plc timers - 9.15 CTU A Counter C5:
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plc timers - 9.17 The program in Fi
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plc timers - 9.19 9.6 INTERNAL RELA
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plc timers - 9.21 Solution: A T4:0/
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plc timers - 9.23 Solution: Motor S
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plc timers - 9.25 Solution: Go Stop
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plc timers - 9.27 Solution: TS1 LS1
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plc timers - 9.29 8. Complete the t
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plc timers - 9.31 17. Design a conv
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plc timers - 9.33 7. A RTF Timer T4
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plc timers - 9.35 9. input TON RTO
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plc timers - 9.37 14. I/1 T4:1/DN T
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plc timers - 9.39 16. left button T
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plc timers - 9.41 18. A T4:0/TT C5:
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plc timers - 9.43 22. GIVE SOLUTION
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plc timers - 9.45 3. Explain what w
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plc design - 10.2 Most control syst
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plc design - 10.4 Description: Step
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plc design - 10.6 step4 bottom LS s
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plc design - 10.8 Description: A ha
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plc design - 10.10 3. The first wra
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plc design - 10.12 3. (for both sol
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plc design - 10.14 (with latches fi
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plc design - 10.16 a) Start in an i
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plc flowchart - 11.1 11. FLOWCHART
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plc flowchart - 11.3 START Open out
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plc flowchart - 11.5 STEP 1: Add la
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plc flowchart - 11.7 STEP 2: Write
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plc flowchart - 11.9 F2 start MCR U
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plc flowchart - 11.11 F6 MCR L outl
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plc flowchart - 11.13 FS F1 F6 T1 T
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plc flowchart - 11.15 11.4 SUMMARY
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plc flowchart - 11.17 2. Start Get
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plc flowchart - 11.19 F3 gas can fu
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plc flowchart - 11.21 first scan L
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plc flowchart - 11.23 ST3 button MC
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plc flowchart - 11.25 ST8 button MC
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plc flowchart - 11.27 3. A welding
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plc states - 12.1 12. STATE BASED D
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plc states - 12.3 be active while c
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plc states - 12.5 Red Yellow Green
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plc states - 12.7 Step 2: Define St
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plc states - 12.9 RESET THE STATES
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plc states - 12.11 FIRST STATE WAIT
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plc states - 12.13 THIRD STATE WAIT
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plc states - 12.15 first scan L STB
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plc states - 12.17 Informally, Stat
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plc states - 12.19 Now, simplify th
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plc states - 12.21 OUTPUT LOGIC FOR
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plc states - 12.23 Each of the alte
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plc states - 12.25 A state diagram
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plc states - 12.27 CALCULATE STATE
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plc states - 12.29 STA T5 B T4 D ST
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plc states - 12.31 4. Given the fol
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plc states - 12.33 24 V AC Power Su
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plc states - 12.35 3. T1 = ST1 •
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plc states - 12.37 5. TA = ST2 ⋅
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plc states - 12.39 first scan MCR L
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plc states - 12.41 state 3 MCR rese
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plc states - 12.43 first scan state
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plc states - 12.45 state 4 remote M
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plc states - 12.47 ST1 remote T1 bu
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plc states - 12.49 12.5 ASSIGNMENT
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plc states - 12.51 6. Implement the
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plc states - 12.53 using an equatio
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plc states - 12.55 INPUTS I/1 - sta
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plc numbers - 13.2 decimal binary o
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plc numbers - 13.4 start with decim
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plc numbers - 13.6 Therearethreemot
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plc numbers - 13.8 decimal binary b
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plc numbers - 13.10 13.2.2 Other Ba
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plc numbers - 13.12 Figure 13.17 AS
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plc numbers - 13.14 An example of a
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plc numbers - 13.16 DATA CHECKSUM 1
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plc numbers - 13.18 a) from base 10
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plc numbers - 13.20 17. Do the foll
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plc numbers - 13.22 14. octal binar
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plc memory - 14.1 14. PLC MEMORY To
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plc memory - 14.3 programs are for
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plc memory - 14.5 Type A-ASCII B -
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plc memory - 14.7 literal data valu
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plc memory - 14.9 A MOV source 130
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plc memory - 14.11 CU - count up bi
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plc memory - 14.13 S2:0/0 carry in
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plc memory - 14.15 • In memory lo
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plc memory - 14.17 9. A B B C MOV S
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plc basic functions - 15.1 15. LADD
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plc basic functions - 15.3 NOTE: I
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plc basic functions - 15.5 A MOV so
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plc basic functions - 15.7 ADD sour
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plc basic functions - 15.9 given as
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plc basic functions - 15.11 FRD Sou
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plc basic functions - 15.13 A AVE F
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plc basic functions - 15.15 A FAL C
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plc basic functions - 15.17 EQU A N
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plc basic functions - 15.19 the hig
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plc basic functions - 15.21 15.3.2
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plc basic functions - 15.23 Solutio
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plc basic functions - 15.25 15.4.4
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plc basic functions - 15.27 6. A th
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plc basic functions - 15.29 3. coun
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plc basic functions - 15.31 first s
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plc basic functions - 15.33 9. NEG
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plc basic functions - 15.35 6. Writ
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plc advanced functions - 16.2 ter i
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plc advanced functions - 16.4 entry
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plc advanced functions - 16.6 16.2.
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plc advanced functions - 16.8 advan
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plc advanced functions - 16.10 16.1
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plc advanced functions - 16.12 A FO
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plc advanced functions - 16.16 prog
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plc advanced functions - 16.18 A X
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plc advanced functions - 16.20 e.g.
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plc advanced functions - 16.24 Prog
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plc advanced functions - 16.28 T4:0
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plc advanced functions - 16.30 8. D
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plc advanced functions - 16.32 B3:0
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plc advanced functions - 16.34 3. I
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plc advanced functions - 16.36 S3 S
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plc advanced functions - 16.38 11.
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plc iec61131 - 17.1 17. OPEN CONTRO
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plc iec61131 - 17.3 Name Type Bits
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plc il - 18.1 18. INSTRUCTION LIST
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plc il - 18.3 LD I:000/0 AND( I:000
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plc il - 18.5 Ladder A X Instructio
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plc il - 18.7 Ladder A X Y Instruct
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plc il - 18.9 Program File 2: Label
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plc st - 19.1 19. STRUCTURED TEXT P
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plc st - 19.3 GOOD BAD *) FUNCTION
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plc st - 19.5 Text Program Line VAR
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plc st - 19.7 Time Value 25ms 5.5ho
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plc st - 19.9 • Functions for Boo
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plc st - 19.11 F8:10 := 0; FOR (N7:
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plc st - 19.13 the delay time for a
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plc st - 19.15 • The list below g
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plc st - 19.17 Function MAX(A,B,...
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plc st - 19.19 .... D := TEST(1.3,
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plc sfc - 20.1 20. SEQUENTIAL FUNCT
Page 479 and 480:
plc sfc - 20.3 selection branch - a
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plc sfc - 20.5 press will then retr
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plc sfc - 20.7 first scan INITIALIZ
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plc sfc - 20.9 transition 5 top lim
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plc sfc - 20.11 step 6 U step 6 L t
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plc sfc - 20.13 Program 3 (for step
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plc sfc - 20.15 ST2 TR8 ST2 TR13 FS
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plc sfc - 20.17 20.4 PRACTICE PROBL
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plc sfc - 20.19 2. Start EW crosswa
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plc sfc - 20.21 4. step 1 step 2 T1
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plc sfc - 20.23 T1 remote L step 3
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plc sfc - 20.25 step 1 step 2 step
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plc fb - 21.2 A FBD program is cons
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plc fb - 21.4 Figure 21.6 shows a d
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plc analog - 22.1 22. ANALOG INPUTS
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plc analog - 22.3 A more realistic
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plc analog - 22.5 R = 2 N = R max -
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plc analog - 22.7 Figure 22.6 Low S
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plc analog - 22.9 ASIDE: This devic
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plc analog - 22.11 (Note: each type
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plc analog - 22.13 important if the
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plc analog - 22.15 Given, Calculate
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plc analog - 22.17 tion will change
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plc analog - 22.19 A t V eff = A A
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plc analog - 22.21 flow. The resist
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plc analog - 22.23 • Analog shiel
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plc analog - 22.25 5. A card with a
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plc analog - 22.27 7. A SIN Source
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plc analog - 22.29 22.8 ASSIGNMENT
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continuous sensors - 23.2 terized w
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continuous sensors - 23.4 θ max V
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continuous sensors - 23.6 sensors r
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continuous sensors - 23.8 Normally
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continuous sensors - 23.10 A rod dr
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continuous sensors - 23.12 on off o
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continuous sensors - 23.14 Sealant
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continuous sensors - 23.16 After th
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continuous sensors - 23.18 stress d
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continuous sensors - 23.20 23.2.5 L
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continuous sensors - 23.22 These se
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continuous sensors - 23.24 result i
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continuous sensors - 23.26 very hig
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continuous sensors - 23.28 mV 80 E
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continuous sensors - 23.30 Thermist
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continuous sensors - 23.32 23.2.9 O
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continuous sensors - 23.34 device +
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continuous sensors - 23.36 The circ
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continuous sensors - 23.38 put is p
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continuous sensors - 23.40 ratio. I
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continuous sensors - 23.42 10. enco
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continuous actuators - 24.1 24. CON
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continuous actuators - 24.3 command
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continuous actuators - 24.5 wear, w
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continuous actuators - 24.7 ASIDE:
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continuous actuators - 24.9 L2 L1 L
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continuous actuators - 24.11 torque
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continuous actuators - 24.13 • Si
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continuous actuators - 24.15 runnin
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continuous actuators - 24.21 cally
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continuous actuators - 24.23 e f =
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continuous actuators - 24.25 24.5 S
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continuous actuators - 24.27 How ma
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plc pid - 25.2 valve a) Water Tank
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plc pid - 25.4 to a process, and tu
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plc pid - 25.6 θ neural desired +
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plc pid - 25.8 next two sections de
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plc pid - 25.10 Figure 25.10 A Comb
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plc pid - 25.12 25.3.4 PID Control
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plc pid - 25.14 PID Control Block:
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plc pid - 25.16 S2:1/15 - first sca
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plc pid - 25.18 SOLUTION Analog Inp
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plc pid - 25.20 BT9:0/DN BT9:2/EN B
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plc pid - 25.22 4. Assume the value
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plc pid - 25.24 7. S2:1/15 - first
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plc pid - 25.26 25.8 ASSIGNMENT PRO
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plc fuzzy - 26.1 26. FUZZY LOGIC T
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plc fuzzy - 26.3 1. If (bucket is f
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plc fuzzy - 26.5 1. If v error is L
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plc fuzzy - 26.7 final motor contro
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plc fuzzy - 26.9 response will be s
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plc serial - 27.2 An example of a n
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plc serial - 27.4 A typical data by
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plc serial - 27.6 Modem Computer co
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plc serial - 27.8 RI - (ring indica
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plc serial - 27.10 ABL(channel, con
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plc serial - 27.12 ACI String ST9:1
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plc serial - 27.14 on many new inst
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plc serial - 27.16 5. Write a progr
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plc serial - 27.18 5. MOV Source F8
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plc network - 28.1 28. NETWORKING
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plc network - 28.3 ... R Repeater R
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plc network - 28.5 that syntax, for
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plc network - 28.7 28.1.4 Control N
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plc network - 28.9 • Data packet
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plc network - 28.11 MG9:0/EN MSG Se
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plc network - 28.13 1bit 11 bits 1b
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plc network - 28.15 46 to 1500 byte
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plc network - 28.17 1 byte 1 byte D
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plc network - 28.19 CMD 00 01 02 05
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plc network - 28.21 Table 1: Networ
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plc network - 28.23 Figure 28.17 A
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plc network - 28.25 2. MG9:0/EN MG9
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plc network - 28.27 b) MG9:0/EN MSG
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plc network - 28.29 to advance a he
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plc internet - 29.2 Aside: Open a D
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plc internet - 29.4 SMTP (Simple Ma
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plc internet - 29.6 Aside: While lo
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plc internet - 29.8 • A client do
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plc internet - 29.10 Windows machin
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plc hmi - 30.1 30. HUMAN MACHINE IN
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plc hmi - 30.3 1. Who needs what in
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plc electrical - 31.1 31. ELECTRICA
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plc electrical - 31.3 terminals pow
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plc electrical - 31.5 L1 L2 L3 star
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plc electrical - 31.7 L1 L2 L3 M M
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plc electrical - 31.9 31.2.2 Ground
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plc electrical - 31.11 Note: Always
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plc electrical - 31.13 31.2.4 Suppr
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plc electrical - 31.15 Dirt - Dust
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plc electrical - 31.17 more sensiti
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plc electrical - 31.19 • Use NO b
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plc electrical - 31.21 4. Why are n
Page 727 and 728:
plc software - 32.2 Sabotage - For
Page 729 and 730:
plc software - 32.4 provides good t
Page 731 and 732:
plc software - 32.6 Table 1: ANSI/I
Page 733 and 734:
plc software - 32.8 orifice plate m
Page 735 and 736:
plc software - 32.10 Each block in
Page 737 and 738:
plc software - 32.12 2. A basic mod
Page 739 and 740:
plc software - 32.14 Project Notes
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plc software - 32.16 Application No
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plc software - 32.18 Internal Locat
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plc software - 32.20 These design s
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plc selection - 33.1 33. SELECTING
Page 749 and 750:
plc selection - 33.3 PLC MEMORY TIM
Page 751 and 752:
plc selection - 33.5 Typical values
Page 753 and 754:
plc selection - 33.7 FEATURE PLC Si
Page 755 and 756:
plc selection - 33.9 - when a speci
Page 757 and 758:
plc function ref - 34.1 34. FUNCTIO
Page 759 and 760:
plc function ref - 34.3 XIC, XIO, O
Page 761 and 762:
plc function ref - 34.5 OSR, OSF -
Page 763 and 764:
plc function ref - 34.7 CTU - CounT
Page 765 and 766:
plc function ref - 34.9 TON - Timer
Page 767 and 768:
plc function ref - 34.11 DTR - Data
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plc function ref - 34.13 LIM - LIMi
Page 771 and 772:
plc function ref - 34.15 ADD, DIV,
Page 773 and 774:
plc function ref - 34.17 CLR - CLea
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plc function ref - 34.19 SRT - SoRT
Page 777 and 778:
plc function ref - 34.21 34.1.7 Mov
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plc function ref - 34.23 COP - file
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plc function ref - 34.25 FLL - file
Page 783 and 784:
plc function ref - 34.27 34.1.9 Lis
Page 785 and 786:
plc function ref - 34.29 SQI - SeQu
Page 787 and 788:
plc function ref - 34.31 FOR, NXT,
Page 789 and 790:
plc function ref - 34.33 SFR - Sequ
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plc function ref - 34.35 MSG - MeSs
Page 793 and 794:
plc function ref - 34.37 34.1.12 St
Page 795 and 796:
plc function ref - 34.39 AEX - Asci
Page 797 and 798:
plc function ref - 34.41 ASC - Asci
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plc function ref - 34.43 Table 1: I
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plc function ref - 34.45 BSR BTD BT
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plc function ref - 34.47 Table 1: I
Page 805 and 806:
plc glossary - 35.1 35. COMBINED GL
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plc glossary - 35.3 background supp
Page 809 and 810:
plc glossary - 35.5 bottom-up desig
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plc glossary - 35.7 noise immunity.
Page 813 and 814:
plc glossary - 35.9 35.4 D daisy ch
Page 815 and 816:
plc glossary - 35.11 DTR (Data Term
Page 817 and 818:
plc glossary - 35.13 flow chart - a
Page 819 and 820:
plc glossary - 35.15 impedance - In
Page 821 and 822:
plc glossary - 35.17 ladder diagram
Page 823 and 824:
plc glossary - 35.19 motion detect
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plc glossary - 35.21 OSF (Open Soft
Page 827 and 828:
plc glossary - 35.23 used to pull i
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plc glossary - 35.25 but at the cos
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plc glossary - 35.27 step response
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plc glossary - 35.29 operating syst
Page 835 and 836:
plc references - 36.1 36. PLC REFER
Page 837 and 838:
plc references - 36.3 Table 1: Auth
Page 839 and 840:
plc references - 36.5 *Ridley, J.E.
Page 841 and 842:
gfdl - 37.2 ical or political posit
Page 843 and 844:
gfdl - 37.4 * A. Use in the Title P
Page 845 and 846:
gfdl - 37.6 37.8 AGGREGATION WITH I
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