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Automating Manufacturing Systems - Process Control and ...

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plc analog - 22.22<br />

1" or less typical<br />

Figure 22.18<br />

ATwistedPair<br />

When designing shielding, the following design points will reduce the effects of<br />

electromagnetic interference.<br />

• Avoid “noisy” equipment when possible.<br />

• Choose a metal cabinet that will shield the control electronics.<br />

• Use shielded cables <strong>and</strong> twisted pair wires.<br />

• Separate high current, <strong>and</strong> AC/DC wires from each other when possible.<br />

• Use current oriented methods such as sourcing <strong>and</strong> sinking for logical I/O.<br />

• Use high frequency filters to eliminate high frequency noise.<br />

• Use power line filters to eliminate noise from the power supply.<br />

22.4 DESIGN CASES<br />

22.4.1 <strong>Process</strong> Monitor<br />

the<br />

Problem: Design ladder logic that will monitor the dimension of a part in a die. If<br />

Solution:<br />

22.5 SUMMARY<br />

• A/D conversion will convert a continuous value to an integer value.<br />

• D/A conversion is easier <strong>and</strong> faster <strong>and</strong> will convert a digital value to an analog<br />

value.<br />

• Resolution limits the accuracy of A/D <strong>and</strong> D/A converters.<br />

• Sampling too slowly will alias the real signal.<br />

• Analog inputs are sensitive to noise.<br />

• The analog I/O cards are configured with a few words of memory.<br />

• BTW <strong>and</strong> BTR functions are needed to communicate with the analog I/O cards.

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