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plc wiring - 3.27 16. relay output card 00 + - power supply 24Vdc 01 02 03 hot neut. power supply 120Vac 04 + - power supply 12Vdc 3.9 ASSIGNMENT PROBLEMS 1. Describe what could happen if a normally closed start button was used on a system, and the wires to the button were cut. 2. Describe what could happen if a normally open stop button was used on a system and the wires to the button were cut. 3. a) For the input and output cards below, add three output lights and three normally open push-
plc wiring - 3.28 button inputs. b) Redraw the outputs so that it uses a relay output card. I:0/0 I:0/1 I:0/2 I:0/3 I:0/4 I:0/5 V O:0/0 O:0/1 O:0/2 O:0/3 O:0/4 12VDC + + VDC I:0/6 I:0/7 com O:0/5 O:0/6 O:0/7 4. Draw an electrical wiring (ladder) diagram for PLC outputs that are listed below. - a solenoid controlled hydraulic valve - a 24Vdc lamp - a 120 Vac high current lamp - a low current 12Vdc motor 5. Draw an electrical ladder diagram for a PLC that has a PNP and an NPN sensor for inputs. The outputs are two small indicator lights. You should use proper symbols for all components. You must also include all safety devices including fuses, disconnects, MCRs, etc... 6. Draw an electrical wiring diagram for a PLC controlling a system with an NPN and PNP input sensor. The outputs include an indicator light and a relay to control a 20A motor load. Include ALL safety circuitry.
Page 1 and 2:
ST1 B T2 A T1 C*B T3 page 0 ST3 T4
Page 3 and 4:
page i 1.1 TODO LIST 1.4 2. PROGRAM
Page 5 and 6:
page iii 7.4 PRACTICE PROBLEM SOLUT
Page 7 and 8:
page v 14.2 MEMORY ADDRESSES 14.1 1
Page 9 and 10:
page vii 20.3 SUMMARY 20.16 20.4 PR
Page 11 and 12: page ix 25.2 CONTROL OF LOGICAL ACT
Page 13 and 14: page xi 30.1 INTRODUCTION 30.1 30.2
Page 15 and 16: page xiii 35.21 U 35.28 35.22 V 35.
Page 17 and 18: plc wiring - 1.2 tougher, and the p
Page 19 and 20: plc wiring - 1.4 This book supports
Page 21 and 22: plc wiring - 2.2 logic diagrams was
Page 23 and 24: plc wiring - 2.4 115VAC wall plug r
Page 25 and 26: plc wiring - 2.6 A B B Note: When A
Page 27 and 28: plc wiring - 2.8 number there. The
Page 29 and 30: plc wiring - 2.10 2.1.3 PLC Connect
Page 31 and 32: plc wiring - 2.12 2.1.5 Ladder Logi
Page 33 and 34: plc wiring - 2.14 Solution: There a
Page 35 and 36: plc wiring - 2.16 4. Less expensive
Page 37 and 38: plc wiring - 3.2 quantities of I/O
Page 39 and 40: plc wiring - 3.4 5 Vdc (TTL) 200-24
Page 41 and 42: plc wiring - 3.6 There are many tra
Page 43 and 44: plc wiring - 3.8 ASIDE: PLC outputs
Page 45 and 46: plc wiring - 3.10 24 V DC Output Ca
Page 47 and 48: plc wiring - 3.12 put card directly
Page 49 and 50: plc wiring - 3.14 3.4 A CASE STUDY
Page 51 and 52: plc wiring - 3.16 L1 N 010 020 stop
Page 53 and 54: plc wiring - 3.18 disconnect circui
Page 55 and 56: plc wiring - 3.20 Resistor Tapped R
Page 57 and 58: plc wiring - 3.22 program. 200 201
Page 59 and 60: plc wiring - 3.24 3.8 PRACTICE PROB
Page 61: plc wiring - 3.26 14. 24Vdc + - 1 c
Page 65 and 66: discrete sensors - 4.2 puts from se
Page 67 and 68: discrete sensors - 4.4 term sourcin
Page 69 and 70: discrete sensors - 4.6 sensor V+ V+
Page 71 and 72: discrete sensors - 4.8 PLC Input Ca
Page 73 and 74: discrete sensors - 4.10 When purcha
Page 75 and 76: discrete sensors - 4.12 4.3.3 Optic
Page 77 and 78: discrete sensors - 4.14 In the figu
Page 79 and 80: discrete sensors - 4.16 effective b
Page 81 and 82: discrete sensors - 4.18 The optical
Page 83 and 84: discrete sensors - 4.20 C Ak = ----
Page 85 and 86: discrete sensors - 4.22 Material Co
Page 87 and 88: discrete sensors - 4.24 metal induc
Page 89 and 90: discrete sensors - 4.26 4.3.8 Fluid
Page 91 and 92: discrete sensors - 4.28 below. 00 0
Page 93 and 94: discrete sensors - 4.30 forget to i
Page 95 and 96: discrete sensors - 4.32 5. A transp
Page 97 and 98: discrete sensors - 4.34 7. 00 01 02
Page 99 and 100: discrete sensors - 4.36 9. L1 N sto
Page 101 and 102: discrete actuators - 5.1 5. LOGICAL
Page 103 and 104: discrete actuators - 5.3 Valve type
Page 105 and 106: discrete actuators - 5.5 F advancin
Page 107 and 108: discrete actuators - 5.7 Hydraulic
Page 109 and 110: discrete actuators - 5.9 Flow contr
Page 111 and 112: discrete actuators - 5.11 5.11 PRAC
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discrete actuators - 5.13
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plc boolean - 6.2 Note: By conventi
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plc boolean - 6.4 Idempotent A + A
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plc boolean - 6.6 6.3 LOGIC DESIGN
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plc boolean - 6.8 Ladder Logic for
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plc boolean - 6.10 der logic there
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plc boolean - 6.12 A = B⋅ C ⋅ (
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plc boolean - 6.14 A+ CA = A+ C pro
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plc boolean - 6.16 D1 D2 D3 multipl
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plc boolean - 6.18 Solution: D = A
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plc boolean - 6.20 The inputs and o
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plc boolean - 6.22 A = ( S⋅ M⋅
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plc boolean - 6.24 • Truth tables
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plc boolean - 6.26 b) Simplify the
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plc boolean - 6.28 2. A B D C 3. B
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plc boolean - 6.30 9. a) ( A+ B)
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plc boolean - 6.32 A B C B C D C A
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plc boolean - 6.34 17. D A Y 18. CA
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plc boolean - 6.36 c) A X B A C C A
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plc boolean - 6.38 algebra, and the
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plc karnaugh - 7.1 7. KARNAUGH MAPS
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plc karnaugh - 7.3 expression. The
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plc karnaugh - 7.5 7.3 PRACTICE PRO
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plc karnaugh - 7.7 5. Examine the t
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plc karnaugh - 7.9 Boolean equation
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plc karnaugh - 7.11 13. Consider th
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plc karnaugh - 7.13 5. 00 FG 01 11
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plc karnaugh - 7.15 9. CD AB AB A B
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plc karnaugh - 7.17 12. DA + ACD AB
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plc karnaugh - 7.19 4. Convert the
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plc operation - 8.2 inputs and outp
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plc operation - 8.4 input scan take
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plc operation - 8.6 8.3 PLC STATUS
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plc operation - 8.8 8.7 PRACTICE PR
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plc timers - 9.1 9. LATCHES, TIMERS
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plc timers - 9.3 The operation of t
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plc timers - 9.5 I/0 O/0 I/0 O/1 L
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plc timers - 9.7 oven has been turn
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plc timers - 9.9 value. The timer i
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plc timers - 9.11 I/1 TON T4:1 dela
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plc timers - 9.13 Start Stop Auto A
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plc timers - 9.15 CTU A Counter C5:
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plc timers - 9.17 The program in Fi
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plc timers - 9.19 9.6 INTERNAL RELA
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plc timers - 9.21 Solution: A T4:0/
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plc timers - 9.23 Solution: Motor S
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plc timers - 9.25 Solution: Go Stop
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plc timers - 9.27 Solution: TS1 LS1
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plc timers - 9.29 8. Complete the t
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plc timers - 9.31 17. Design a conv
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plc timers - 9.33 7. A RTF Timer T4
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plc timers - 9.35 9. input TON RTO
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plc timers - 9.37 14. I/1 T4:1/DN T
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plc timers - 9.39 16. left button T
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plc timers - 9.41 18. A T4:0/TT C5:
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plc timers - 9.43 22. GIVE SOLUTION
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plc timers - 9.45 3. Explain what w
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plc design - 10.2 Most control syst
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plc design - 10.4 Description: Step
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plc design - 10.6 step4 bottom LS s
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plc design - 10.8 Description: A ha
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plc design - 10.10 3. The first wra
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plc design - 10.12 3. (for both sol
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plc design - 10.14 (with latches fi
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plc design - 10.16 a) Start in an i
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plc flowchart - 11.1 11. FLOWCHART
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plc flowchart - 11.3 START Open out
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plc flowchart - 11.5 STEP 1: Add la
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plc flowchart - 11.7 STEP 2: Write
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plc flowchart - 11.9 F2 start MCR U
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plc flowchart - 11.11 F6 MCR L outl
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plc flowchart - 11.13 FS F1 F6 T1 T
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plc flowchart - 11.15 11.4 SUMMARY
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plc flowchart - 11.17 2. Start Get
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plc flowchart - 11.19 F3 gas can fu
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plc flowchart - 11.21 first scan L
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plc flowchart - 11.23 ST3 button MC
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plc flowchart - 11.25 ST8 button MC
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plc flowchart - 11.27 3. A welding
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plc states - 12.1 12. STATE BASED D
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plc states - 12.3 be active while c
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plc states - 12.5 Red Yellow Green
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plc states - 12.7 Step 2: Define St
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plc states - 12.9 RESET THE STATES
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plc states - 12.11 FIRST STATE WAIT
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plc states - 12.13 THIRD STATE WAIT
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plc states - 12.15 first scan L STB
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plc states - 12.17 Informally, Stat
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plc states - 12.19 Now, simplify th
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plc states - 12.21 OUTPUT LOGIC FOR
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plc states - 12.23 Each of the alte
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plc states - 12.25 A state diagram
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plc states - 12.27 CALCULATE STATE
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plc states - 12.29 STA T5 B T4 D ST
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plc states - 12.31 4. Given the fol
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plc states - 12.33 24 V AC Power Su
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plc states - 12.35 3. T1 = ST1 •
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plc states - 12.37 5. TA = ST2 ⋅
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plc states - 12.39 first scan MCR L
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plc states - 12.41 state 3 MCR rese
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plc states - 12.43 first scan state
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plc states - 12.45 state 4 remote M
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plc states - 12.47 ST1 remote T1 bu
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plc states - 12.49 12.5 ASSIGNMENT
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plc states - 12.51 6. Implement the
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plc states - 12.53 using an equatio
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plc states - 12.55 INPUTS I/1 - sta
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plc numbers - 13.2 decimal binary o
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plc numbers - 13.4 start with decim
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plc numbers - 13.6 Therearethreemot
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plc numbers - 13.8 decimal binary b
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plc numbers - 13.10 13.2.2 Other Ba
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plc numbers - 13.12 Figure 13.17 AS
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plc numbers - 13.14 An example of a
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plc numbers - 13.16 DATA CHECKSUM 1
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plc numbers - 13.18 a) from base 10
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plc numbers - 13.20 17. Do the foll
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plc numbers - 13.22 14. octal binar
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plc memory - 14.1 14. PLC MEMORY To
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plc memory - 14.3 programs are for
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plc memory - 14.5 Type A-ASCII B -
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plc memory - 14.7 literal data valu
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plc memory - 14.9 A MOV source 130
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plc memory - 14.11 CU - count up bi
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plc memory - 14.13 S2:0/0 carry in
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plc memory - 14.15 • In memory lo
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plc memory - 14.17 9. A B B C MOV S
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plc basic functions - 15.1 15. LADD
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plc basic functions - 15.3 NOTE: I
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plc basic functions - 15.5 A MOV so
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plc basic functions - 15.7 ADD sour
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plc basic functions - 15.9 given as
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plc basic functions - 15.11 FRD Sou
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plc basic functions - 15.13 A AVE F
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plc basic functions - 15.15 A FAL C
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plc basic functions - 15.17 EQU A N
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plc basic functions - 15.19 the hig
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plc basic functions - 15.21 15.3.2
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plc basic functions - 15.23 Solutio
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plc basic functions - 15.25 15.4.4
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plc basic functions - 15.27 6. A th
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plc basic functions - 15.29 3. coun
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plc basic functions - 15.31 first s
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plc basic functions - 15.33 9. NEG
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plc basic functions - 15.35 6. Writ
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plc advanced functions - 16.2 ter i
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plc advanced functions - 16.4 entry
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plc advanced functions - 16.6 16.2.
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plc advanced functions - 16.8 advan
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plc advanced functions - 16.10 16.1
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plc advanced functions - 16.12 A FO
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plc advanced functions - 16.16 prog
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plc advanced functions - 16.18 A X
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plc advanced functions - 16.20 e.g.
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plc advanced functions - 16.24 Prog
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plc advanced functions - 16.28 T4:0
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plc advanced functions - 16.30 8. D
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plc advanced functions - 16.32 B3:0
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plc advanced functions - 16.34 3. I
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plc advanced functions - 16.36 S3 S
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plc advanced functions - 16.38 11.
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plc iec61131 - 17.1 17. OPEN CONTRO
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plc iec61131 - 17.3 Name Type Bits
Page 447 and 448:
plc il - 18.1 18. INSTRUCTION LIST
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plc il - 18.3 LD I:000/0 AND( I:000
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plc il - 18.5 Ladder A X Instructio
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plc il - 18.7 Ladder A X Y Instruct
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plc il - 18.9 Program File 2: Label
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plc st - 19.1 19. STRUCTURED TEXT P
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plc st - 19.3 GOOD BAD *) FUNCTION
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plc st - 19.5 Text Program Line VAR
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plc st - 19.7 Time Value 25ms 5.5ho
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plc st - 19.9 • Functions for Boo
Page 467 and 468:
plc st - 19.11 F8:10 := 0; FOR (N7:
Page 469 and 470:
plc st - 19.13 the delay time for a
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plc st - 19.15 • The list below g
Page 473 and 474:
plc st - 19.17 Function MAX(A,B,...
Page 475 and 476:
plc st - 19.19 .... D := TEST(1.3,
Page 477 and 478:
plc sfc - 20.1 20. SEQUENTIAL FUNCT
Page 479 and 480:
plc sfc - 20.3 selection branch - a
Page 481 and 482:
plc sfc - 20.5 press will then retr
Page 483 and 484:
plc sfc - 20.7 first scan INITIALIZ
Page 485 and 486:
plc sfc - 20.9 transition 5 top lim
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plc sfc - 20.11 step 6 U step 6 L t
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plc sfc - 20.13 Program 3 (for step
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plc sfc - 20.15 ST2 TR8 ST2 TR13 FS
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plc sfc - 20.17 20.4 PRACTICE PROBL
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plc sfc - 20.19 2. Start EW crosswa
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plc sfc - 20.21 4. step 1 step 2 T1
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plc sfc - 20.23 T1 remote L step 3
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plc sfc - 20.25 step 1 step 2 step
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plc fb - 21.2 A FBD program is cons
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plc fb - 21.4 Figure 21.6 shows a d
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plc analog - 22.1 22. ANALOG INPUTS
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plc analog - 22.3 A more realistic
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plc analog - 22.5 R = 2 N = R max -
Page 513 and 514:
plc analog - 22.7 Figure 22.6 Low S
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plc analog - 22.9 ASIDE: This devic
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plc analog - 22.11 (Note: each type
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plc analog - 22.13 important if the
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plc analog - 22.15 Given, Calculate
Page 523 and 524:
plc analog - 22.17 tion will change
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plc analog - 22.19 A t V eff = A A
Page 527 and 528:
plc analog - 22.21 flow. The resist
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plc analog - 22.23 • Analog shiel
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plc analog - 22.25 5. A card with a
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plc analog - 22.27 7. A SIN Source
Page 535 and 536:
plc analog - 22.29 22.8 ASSIGNMENT
Page 537 and 538:
continuous sensors - 23.2 terized w
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continuous sensors - 23.4 θ max V
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continuous sensors - 23.6 sensors r
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continuous sensors - 23.8 Normally
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continuous sensors - 23.10 A rod dr
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continuous sensors - 23.12 on off o
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continuous sensors - 23.14 Sealant
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continuous sensors - 23.16 After th
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continuous sensors - 23.18 stress d
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continuous sensors - 23.20 23.2.5 L
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continuous sensors - 23.22 These se
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continuous sensors - 23.24 result i
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continuous sensors - 23.26 very hig
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continuous sensors - 23.28 mV 80 E
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continuous sensors - 23.30 Thermist
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continuous sensors - 23.32 23.2.9 O
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continuous sensors - 23.34 device +
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continuous sensors - 23.36 The circ
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continuous sensors - 23.38 put is p
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continuous sensors - 23.40 ratio. I
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continuous sensors - 23.42 10. enco
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continuous actuators - 24.1 24. CON
Page 581 and 582:
continuous actuators - 24.3 command
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continuous actuators - 24.5 wear, w
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continuous actuators - 24.7 ASIDE:
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continuous actuators - 24.9 L2 L1 L
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continuous actuators - 24.11 torque
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continuous actuators - 24.13 • Si
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continuous actuators - 24.15 runnin
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continuous actuators - 24.21 cally
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continuous actuators - 24.23 e f =
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continuous actuators - 24.25 24.5 S
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continuous actuators - 24.27 How ma
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plc pid - 25.2 valve a) Water Tank
Page 609 and 610:
plc pid - 25.4 to a process, and tu
Page 611 and 612:
plc pid - 25.6 θ neural desired +
Page 613 and 614:
plc pid - 25.8 next two sections de
Page 615 and 616:
plc pid - 25.10 Figure 25.10 A Comb
Page 617 and 618:
plc pid - 25.12 25.3.4 PID Control
Page 619 and 620:
plc pid - 25.14 PID Control Block:
Page 621 and 622:
plc pid - 25.16 S2:1/15 - first sca
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plc pid - 25.18 SOLUTION Analog Inp
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plc pid - 25.20 BT9:0/DN BT9:2/EN B
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plc pid - 25.22 4. Assume the value
Page 629 and 630:
plc pid - 25.24 7. S2:1/15 - first
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plc pid - 25.26 25.8 ASSIGNMENT PRO
Page 633 and 634:
plc fuzzy - 26.1 26. FUZZY LOGIC T
Page 635 and 636:
plc fuzzy - 26.3 1. If (bucket is f
Page 637 and 638:
plc fuzzy - 26.5 1. If v error is L
Page 639 and 640:
plc fuzzy - 26.7 final motor contro
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plc fuzzy - 26.9 response will be s
Page 643 and 644:
plc serial - 27.2 An example of a n
Page 645 and 646:
plc serial - 27.4 A typical data by
Page 647 and 648:
plc serial - 27.6 Modem Computer co
Page 649 and 650:
plc serial - 27.8 RI - (ring indica
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plc serial - 27.10 ABL(channel, con
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plc serial - 27.12 ACI String ST9:1
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plc serial - 27.14 on many new inst
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plc serial - 27.16 5. Write a progr
Page 659 and 660:
plc serial - 27.18 5. MOV Source F8
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plc network - 28.1 28. NETWORKING
Page 663 and 664:
plc network - 28.3 ... R Repeater R
Page 665 and 666:
plc network - 28.5 that syntax, for
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plc network - 28.7 28.1.4 Control N
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plc network - 28.9 • Data packet
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plc network - 28.11 MG9:0/EN MSG Se
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plc network - 28.13 1bit 11 bits 1b
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plc network - 28.15 46 to 1500 byte
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plc network - 28.17 1 byte 1 byte D
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plc network - 28.19 CMD 00 01 02 05
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plc network - 28.21 Table 1: Networ
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plc network - 28.23 Figure 28.17 A
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plc network - 28.25 2. MG9:0/EN MG9
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plc network - 28.27 b) MG9:0/EN MSG
Page 689 and 690:
plc network - 28.29 to advance a he
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plc internet - 29.2 Aside: Open a D
Page 693 and 694:
plc internet - 29.4 SMTP (Simple Ma
Page 695 and 696:
plc internet - 29.6 Aside: While lo
Page 697 and 698:
plc internet - 29.8 • A client do
Page 699 and 700:
plc internet - 29.10 Windows machin
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plc hmi - 30.1 30. HUMAN MACHINE IN
Page 703 and 704:
plc hmi - 30.3 1. Who needs what in
Page 705 and 706:
plc electrical - 31.1 31. ELECTRICA
Page 707 and 708:
plc electrical - 31.3 terminals pow
Page 709 and 710:
plc electrical - 31.5 L1 L2 L3 star
Page 711 and 712:
plc electrical - 31.7 L1 L2 L3 M M
Page 713 and 714:
plc electrical - 31.9 31.2.2 Ground
Page 715 and 716:
plc electrical - 31.11 Note: Always
Page 717 and 718:
plc electrical - 31.13 31.2.4 Suppr
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plc electrical - 31.15 Dirt - Dust
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plc electrical - 31.17 more sensiti
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plc electrical - 31.19 • Use NO b
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plc electrical - 31.21 4. Why are n
Page 727 and 728:
plc software - 32.2 Sabotage - For
Page 729 and 730:
plc software - 32.4 provides good t
Page 731 and 732:
plc software - 32.6 Table 1: ANSI/I
Page 733 and 734:
plc software - 32.8 orifice plate m
Page 735 and 736:
plc software - 32.10 Each block in
Page 737 and 738:
plc software - 32.12 2. A basic mod
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plc software - 32.14 Project Notes
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plc software - 32.16 Application No
Page 743 and 744:
plc software - 32.18 Internal Locat
Page 745 and 746:
plc software - 32.20 These design s
Page 747 and 748:
plc selection - 33.1 33. SELECTING
Page 749 and 750:
plc selection - 33.3 PLC MEMORY TIM
Page 751 and 752:
plc selection - 33.5 Typical values
Page 753 and 754:
plc selection - 33.7 FEATURE PLC Si
Page 755 and 756:
plc selection - 33.9 - when a speci
Page 757 and 758:
plc function ref - 34.1 34. FUNCTIO
Page 759 and 760:
plc function ref - 34.3 XIC, XIO, O
Page 761 and 762:
plc function ref - 34.5 OSR, OSF -
Page 763 and 764:
plc function ref - 34.7 CTU - CounT
Page 765 and 766:
plc function ref - 34.9 TON - Timer
Page 767 and 768:
plc function ref - 34.11 DTR - Data
Page 769 and 770:
plc function ref - 34.13 LIM - LIMi
Page 771 and 772:
plc function ref - 34.15 ADD, DIV,
Page 773 and 774:
plc function ref - 34.17 CLR - CLea
Page 775 and 776:
plc function ref - 34.19 SRT - SoRT
Page 777 and 778:
plc function ref - 34.21 34.1.7 Mov
Page 779 and 780:
plc function ref - 34.23 COP - file
Page 781 and 782:
plc function ref - 34.25 FLL - file
Page 783 and 784:
plc function ref - 34.27 34.1.9 Lis
Page 785 and 786:
plc function ref - 34.29 SQI - SeQu
Page 787 and 788:
plc function ref - 34.31 FOR, NXT,
Page 789 and 790:
plc function ref - 34.33 SFR - Sequ
Page 791 and 792:
plc function ref - 34.35 MSG - MeSs
Page 793 and 794:
plc function ref - 34.37 34.1.12 St
Page 795 and 796:
plc function ref - 34.39 AEX - Asci
Page 797 and 798:
plc function ref - 34.41 ASC - Asci
Page 799 and 800:
plc function ref - 34.43 Table 1: I
Page 801 and 802:
plc function ref - 34.45 BSR BTD BT
Page 803 and 804:
plc function ref - 34.47 Table 1: I
Page 805 and 806:
plc glossary - 35.1 35. COMBINED GL
Page 807 and 808:
plc glossary - 35.3 background supp
Page 809 and 810:
plc glossary - 35.5 bottom-up desig
Page 811 and 812:
plc glossary - 35.7 noise immunity.
Page 813 and 814:
plc glossary - 35.9 35.4 D daisy ch
Page 815 and 816:
plc glossary - 35.11 DTR (Data Term
Page 817 and 818:
plc glossary - 35.13 flow chart - a
Page 819 and 820:
plc glossary - 35.15 impedance - In
Page 821 and 822:
plc glossary - 35.17 ladder diagram
Page 823 and 824:
plc glossary - 35.19 motion detect
Page 825 and 826:
plc glossary - 35.21 OSF (Open Soft
Page 827 and 828:
plc glossary - 35.23 used to pull i
Page 829 and 830:
plc glossary - 35.25 but at the cos
Page 831 and 832:
plc glossary - 35.27 step response
Page 833 and 834:
plc glossary - 35.29 operating syst
Page 835 and 836:
plc references - 36.1 36. PLC REFER
Page 837 and 838:
plc references - 36.3 Table 1: Auth
Page 839 and 840:
plc references - 36.5 *Ridley, J.E.
Page 841 and 842:
gfdl - 37.2 ical or political posit
Page 843 and 844:
gfdl - 37.4 * A. Use in the Title P
Page 845 and 846:
gfdl - 37.6 37.8 AGGREGATION WITH I
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