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Glandless Pumps - THERMO-ECO-ENGINEERING úvod

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Service/Accessories<br />

Wilo-TOP Motor Technology<br />

Motor technology<br />

Motor technology<br />

The foundation of the entire Wilo-TOP Series is the motor concept.<br />

The so-called “Cold Motor” concept is based on optimised rotor and<br />

stator configurations in conjunction with similarly optimised motor<br />

mechanics and an electrical connecting technology with chamber<br />

block contacts.<br />

The conventional insulating materials of Classes F and H are fully<br />

sufficient due to the minor electrical losses and resulting lower heat<br />

generation.<br />

Air venting<br />

Rotor shaft / pump shaft<br />

Electrical connection<br />

Wilo-TOP-S, TOP-SD, Wilo-TOP-D, Wilo-TOP-Z, Wilo-SE,<br />

Wilo-SE-TW, Wilo-RL<br />

Both single-phase AC motors and three-phase motors have been<br />

conceived as “wide-range voltage motors” suitable for utilisation<br />

throughout Europe.<br />

- Single-phase AC motor 1~230 V, 50 Hz, ±10 %.<br />

Connection also permitted to AC power grids 1~220 Volt, 50 Hz.<br />

- Three-phase AC motor 3~400 V, 50 Hz, ±10 %.<br />

Connection to three-phase power grids 3~380 Volt, 50 Hz also permitted.<br />

Connection to the 3~230 V mains is possible with Wilo-TOP-S/-SD<br />

and Wilo-TOP-Z when the switching plug 3~230 V is used as an<br />

accessory. Connection to the 3~230 V mains is possible with TOP-D<br />

means of winding changeover in the terminal box.<br />

Wilo-TOP-E and Wilo-TOP-ED<br />

Wilo-TOP-E/-ED series pumps have three-phase AC motors, starting<br />

with P 2 = 350 W. Integration of the 1-phase micro-frequency converter<br />

requires connections to AC mains power.<br />

Electrical connection: 1~230 V, 50 Hz, ±10 %.<br />

It is possible in three-phase power grids with 3~230 V to connect<br />

Wilo-TOP-E/-ED Series pumps between 2 phases.<br />

Note:<br />

When operating Wilo pumps with control devices or module accessories,<br />

electrical operating conditions in accordance with VDE 0160 are<br />

to be observed (for details, see planning guide).<br />

Rotation control<br />

The electronic rotation control facility integrated in the Wilo-TOP<br />

three-phase pumps indicates the correct direction of rotation when<br />

the telltale lamp is lit and the wrong direction of rotation when the<br />

lamp goes out.<br />

Rotor unit<br />

The integration of all components that rotate and come into contact<br />

with water in the compact rotor unit ensures max. smooth operation,<br />

long service life and ease of handling during service work.<br />

Note:<br />

Wilo-TOP pumps do not have to be vented during start-up because<br />

they have a special shaft bore for forced venting during operation<br />

(see Figure).<br />

Motor protection Wilo-TOP Series<br />

The motor fuse protection of Wilo-TOP pumps can be ensured as<br />

follows:<br />

Blocking current-proof motors: no motor protection required<br />

The motors are designed in such a way that the windings are not<br />

damaged in the event of overload. This applies to the Wilo-TOP-D in<br />

three-phase AC current/single-phase versions with rated motor<br />

power P 2 = 20 W.<br />

<strong>Pumps</strong> with internal protection against unacceptably high winding<br />

temperatures<br />

The motors are designed in such a way that motor voltage is shut<br />

down internally in the event of overload and winding damage is<br />

thereby prevented. This applies for the pump types<br />

Wilo-TOP-S/-SD<br />

Wilo-Z<br />

Wilo-RL<br />

Wilo-SE/SE-TW<br />

in single-phase as well as in three-phase versions with rated motor<br />

power 50 W P 2 100 W. Automatic restart takes place with the<br />

single-phase versions after the winding cools down, the three-phase<br />

versions are acknowledged by switching the mains voltage off and<br />

then back on again.<br />

<strong>Pumps</strong> with full motor protection (WSK) and Wilo SK 602/622<br />

tripping unit<br />

Realisation of full motor protection by means of thermal winding<br />

contacts (WSK) placed within the stator windings. This applies for<br />

TOP-S/-SD/-D/-Z AC pumps with rated motor power of P 2 = 180 W,<br />

TOP-D three-phase pumps with P 2 60 W.<br />

Water<br />

326 Subject to change without prior notice 09/2006 WILO AG

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