August 2011 - Haas Automation, Inc.

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TR-Series Shipping Bracket Removal Remove the shipping bracket before using TR160(160-2)/TR210: The shipping bracket is located on the right rear of the unit. Replace the (2) 10-32 and (2) 1/4-20 screws, do not replace the 1/2-13 bolt. The TR160 does not have a 1/2-13 bolt. TR-210 TR310: Remove the (4) 1/2-13 bolts and washers. Remove the (2) T-nuts from the rotary platter. Keep all hardware and shipping brackets. Haas Tailstocks Tailstocks with live centers are recommended. !Warning! Tailstocks cannot be used with the HRT320FB table. Clean bottom surface of tailstock casting before mounting to mill table. If there are any noticeable burrs or nicks on the mounting surface, clean them with a deburring stone. Tailstocks must be properly aligned to the rotary table before using. See the Haas tailstock manual (96-5000) for more information and the operating pressure of pneumatic tailstocks. General Setup There are a number of ways the rotary products can be installed. Use the following pictures as a guide. Route the cable from the table such that it avoids tool changers and table edges. Cable slack must be provided for your machine’s movements. If the cable is cut, the motor will fail prematurely. Rotary Table Mounting TR-310 NOTE: The HRT 160, 210, 450, and 600 Rotary Tables can be secured as shown: Remove Top Cover to Access Toe-Clamp Pockets 1/2-13UNC T-Nuts, Studs, Flange nuts and Washers* Bottom of Casting Clamping Tool Assembly (2) 1/2-13UNC T-Nuts, Studs, Flange Nuts, and Washers* 1/2-13UNC T-Nuts, Studs, Flange nuts, and Washers 1/4-20UNC SHCS (4) Toe-Clamp Assembly (2)* Toe Clamp Assembly* Standard stud mounting, front and rear For extra rigidity, use additional Toe-Clamps (*not supplied) 2 96-0315 Rev M August 2011
ON POWER SERVO ON CYCLE START EMERGENCY STOP - + 0 HIGH LOAD LOAD 9 MADE IN U.S.A. RETURN 7 4 5 6 1 2 3 CLEAR ZERO SET MODE PROG SCAN DISPLAY STEP SCAN HRT 310 Table-to-Fixture Bolt Hole Pattern The HRT 310 can be secured as shown (Dimensions are in inches) 3/4-10UNC X8” SHCS (4) 7.875” 1” Req. Fixture Plate HA5C Mounting 0.781”Ø Thru C’Bore 1.188 ØX0.80 DP 1/2-13UNC T-Nuts,Studs, Flange nuts and Washers 5.000 5.000 Mininum Fixture 7.75 6.075 Plate Length 10.00 7.500 Fixture Plate to Mill Table Bolt Hole Pattern 4.450 4.450 13.500 as Required (Table Width) by End User AUTOMATION 1/2-13UNC Flange Nuts (2) 1/2-13UNC T-Nuts, Studs, Flange nuts and Washers 1/2-13UNC T-nuts (2) 1/2-Inch Washers (2) 1/2-13UNC Studs (2) 1. Secure the unit to the mill table. 2. Connect the cables from the rotary unit to the control, with the power off. Never connect or disconnect the cables with the power on. It can be connected as either a full-fourth or semi-fourth axis. See the following figure. For full-fourth axis, the indexer is connected directly to the Haas mill control at the connector labeled “A axis”. The mill must have the 4th (and 5th) axis option(s) to run full-4th (and full-5th) axis. Semi-Fourth Axis Operation Full-Fourth Axis Operation To Mill RS232 Port or Interface Cable Port A- Axis STEP DEGR ES Servo Control RU NING OVER JOG ZERO 8 9 RUN 0 - Servo Controller A-Axis To Mill A-Axis Port 96-0315 Rev M August 2011 3
Page 3 and 4: 96-0315 Rev M August 2011 HAAS AUTO
Page 5 and 6: Warranty Registration Should you ha
Page 7 and 8: FCC Compliance This equipment has b
Page 9 and 10: G Codes............................
Page 11: SERVO ON CYCLE START STEP RUNNING E
Page 15 and 16: RED 10. Turn on the mill (and servo
Page 17 and 18: HRT/TRT 110 Brake Booster Installat
Page 19 and 20: ON CYCLE START SERVO ON CYCLE START
Page 21 and 22: and receives on the TXD line (pin 2
Page 23 and 24: For both A&B: xB B xO xE Begin prog
Page 25 and 26: 3. When writing your program in the
Page 27 and 28: information was sent, and the displ
Page 29 and 30: tion. Tighten the draw bar until it
Page 31 and 32: CAUTION! The AC100 Collet Closer is
Page 33 and 34: elease the collet. If, after repeat
Page 35 and 36: to the right, looping from left to
Page 37 and 38: If any other message is displayed,
Page 39 and 40: Power Failure - Power failure inter
Page 41 and 42: 3 (A-axis) 0 80 01 99 (B-axis) thro
Page 43 and 44: If you are programming for a part t
Page 45 and 46: subroutine, insert either a G95 or
Page 47 and 48: (signals mill to proceed) and the f
Page 49 and 50: 13. Enter -10250 on the keypad. 14.
Page 51 and 52: Dual-Axis Programming Example #1 In
Page 53 and 54: This is the same program (Example #
Page 55 and 56: The nnn value is the machine positi
Page 57 and 58: Parameter 12 (58): Display Units an
Page 59 and 60: Warning! Changes from Haas recommen
Page 61 and 62: Parameter 34 (80): Belt Stretch Adj
Page 63 and 64:
Parameter 56: Scale max Compensatio
Page 65 and 66:
96-0315 Rev M August 2011 55
Page 67 and 68:
Routine Maintenance The Haas rotary
Page 69 and 70:
To add lube to the Rotary Indexer,
Page 71 and 72:
HRT210B BRUSHLESS ROTARYTABLE 7 48
Page 73 and 74:
35-4210A 19.6 120-3217 HOUSING DUAL
Page 75 and 76:
ID QTY DWG # DESCRIPTION 1 1 20-411
Page 77 and 78:
38 40 37 39 41 42 43 SUB-ASSEMBLY
Page 79 and 80:
HRT160/210/310SP Assembly Drawings
Page 81 and 82:
39. 58-3065 Air Muffler NPT-1/4-M 5
Page 83 and 84:
HA5C Assembly Drawing Note: All rot
Page 85 and 86:
HIT210 45 Deg Index Table HIT210 21
Page 87 and 88:
TR110 Rotary Table w/HRT110 Rotary
Page 89 and 90:
TR Assembly Drawings 1 2 3 4 9 10 3
Page 91 and 92:
35. 57-0139(A-Axis) 57-2221 (B-Axis
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August 2011 - Haas Automation, Inc.

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