MOTOX Gearbox for monorail conveyors - DS TECH

Table of contents
6 Operation................................................................................................................................................. 33
7 Faults, causes and remedies ................................................................................................................... 35
8 Service and maintenance ........................................................................................................................ 39
8.1 General notes about maintenance.............................................................................................. 39
8.2 Checking and changing lubricants .............................................................................................. 41
8.2.1 General safety notes for checking and changing lubricants ....................................................... 41
8.2.2 Checking the oil level .................................................................................................................. 42
8.2.3 Checking the oil level using the oil sight glass (optional)............................................................ 43
8.2.4 Checking the oil level using the oil dipstick (optional)................................................................. 43
8.2.5 Checking the oil quality ............................................................................................................... 44
8.2.6 Changing the oil .......................................................................................................................... 45
8.2.6.1 General safety notes for changing the oil ................................................................................... 45
8.2.6.2 Draining the oil ............................................................................................................................ 46
8.2.6.3 Flushing the gearbox when changing between incompatible oils............................................... 47
8.2.6.4 Filling in oil................................................................................................................................... 48
8.2.7 Topping up with oil ...................................................................................................................... 48
8.2.8 Regreasing the roller bearing...................................................................................................... 49
8.2.9 Changing the roller bearing grease............................................................................................. 49
8.2.10 Service life of the lubricants ........................................................................................................ 50
8.2.11 Recommended lubricants ........................................................................................................... 52
8.3 Replacing bearings ..................................................................................................................... 53
8.4 Checking the gearbox for leaks .................................................................................................. 53
8.5 Cleaning the vent filter ................................................................................................................ 54
8.6 Cleaning the gearbox .................................................................................................................. 54
8.7 Checking tightness of fastening bolts ......................................................................................... 55
8.8 Inspecting the gearbox or geared motor ..................................................................................... 55
9 Disposal................................................................................................................................................... 57
10 Technical specifications........................................................................................................................... 59
10.1 Type designation......................................................................................................................... 59
10.2 General technical data ................................................................................................................ 60
10.3 Weight ......................................................................................................................................... 61
10.4 Sound-pressure level .................................................................................................................. 62
10.5 Designs ....................................................................................................................................... 63
10.5.1 Helical worm gearbox CHF28 ..................................................................................................... 64
10.5.2 Bevel helical gearboxes BHF38, BHB38 .................................................................................... 65
10.5.3 Helical worm gearboxes CHZ48, CHF48, CHF68 ...................................................................... 66
10.5.4 Bevel helical gearboxes KHZ48, KHF48, KHF68 ....................................................................... 67
10.6 Oil quantities ............................................................................................................................... 68
11 Spare parts .............................................................................................................................................. 69
11.1 Stocking of spare parts ............................................................................................................... 69
11.2 Spare parts lists .......................................................................................................................... 70
11.2.1 Bevel helical gearboxes BHF38, BHB38, KHF48, KHF46, KHZ48 ............................................ 70
BA 2515
4 Operating Instructions, 04/2011