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COILS AND ELECTRONIC CONTROLS Proportional Valve Controller—DIN Coil Mount— GENERAL SPECIFICATIONS Plug Housing: Polyamide Plug Lid: Polycarbonate Weight: 30 g (1.06 oz.) without cable Connections: Mounted cable with unterminated wires provided; Length: approximately 2 meters (79") Note: The standard version of this controller is not UL Listed, but with the substitution of an alternate cable, it could be UL Listed. Consult factory. DESCRIPTION 0–10 VDC Input A convenient, plug-mounted control amplifier for controlling HydraForce proportional valves that have solenoids with DIN 43650A/ISO 4400 electrical connectors. OPERATION This control module utilizes high frequency switching (PWM) to supply a proportional valve solenoid with a proportional control signal. The input signal to this controller can be from a 0–10 VDC source. FEATURES • Mounts directly to solenoid coils with DIN 43650A connectors. • IP65 weather resistant when used with base gasket (supplied). • Adjustments accessible with a removable cover. • One unit covers supply voltages from 9 to 32 VDC. • No internal fuses; circuit limits current electronically. • Short circuit proof and reverse polarity protected. • Can be disconnected from coil when powered. • Maximum current adjustment does not affect minimum current setting. • Independent ramp adjustments and internal supply for potentiometer. • Dither frequency and amplitude are adjustable for maximum valve performance. RATINGS Supply Voltage: 9–32 VDC (UL and cUL approval is for 9–28 VDC operation only) Coil rating must be matched with supply voltage: RCOIL ≤ (VSUPPLY – 1.5 V) / I-Max. Control Input Signal: 0–10 VDC Input Resistance: 125K Ohms Output Current: up to 2000 mA (see ordering info.) Minimum Current Range: 0–500 mA (adjustable; see ordering info.) Maximum Current Range: 600–2000 mA (adjustable; see ordering info.) Ramp Up and/or Down: 0.01–5.0 seconds (independently adjustable) Dither Frequency: 70–350 Hz (adjustable) Dither Amplitude: 0–10% of maximum current (adjustable) Operating Conditions: –20° to 85°C; 0 to 85% relative humidity Environmental Protection: IP65 with cover and base gasket installed SCHEMATIC V PS + (9-32 VDC) – POWER GND ACTIVE REVERSE POLARITY PROTECTION STEP-DOWN CONVERTER V PS TO 5.5 V STEP-UP DC/DC CONVERTER +12 V –12 V NOT USED +5 V RAMP UP RAMP DOWN +5 V VOLTAGE IN (0-10 VDC) NOT USED SIGNAL GND INDEPENDENT RAMP CONTROL FUNCTION DITHER FREQUENCY R D R DITHER DITHER GENERATOR I-MAX. R MAX. DITHER AMPLITUDE I-MIN. R M R MIN. R DA ERROR AMPLIFIER + – VOLTAGE TO HIGH FREQUENCY PWM CONVERTER CURRENT SENSING AND SHORT CIRCUIT PROTECTION S 1 SOLENOID OUTPUT S 2 3.511.1
® HYDRAFORCE 0–10 VDC Input DIMENSIONS (+) Power Supply Red (–) Power Supply Black Not Used Blue Not Used White 0–10 VDC Input Green Input Ground Brown ADJUSTMENTS DETAIL APPROX. 79 2 M 3.36 85 Adjustments Under Cover. See Detail. 1.34 34 Falling Ramp Dither Amplitude Rising Ramp Dither Frequency 1.50 38 Minimum Current Maximum Current INCH MILLIMETRE M3 1.34 34 .22 5.5 CONNECTIONS For Complete Set-Up Instructions, see page 3.560.1 Basic Setup: Turn ramp screws fully counterclockwise to eliminate ramping. Use I-Min. screw to set minimum speed with minimum control input. Use I-Max. screw to set maximum speed with 100% of control input. 0 to 10 VDC Control Supplied by User (+) Power (–) Power Not Used Not Used (+) 0–10V (–) 0–10V Wire Color Red Black Blue White Green Brown TO ORDER Part Number Output I-Min. Setting I-Max. Setting Cable Length 4000070 2000 mA Max. 0 to 500 mA 600 to 2000 mA 2 meters 4000164 1600 mA Max. 0 to 350 mA 600 to 1600 mA 2 meters 4000165 1200 mA Max. 0 to 150 mA 400 to 1200 mA 2 meters 4000166 800 mA Max. 0 to 150 mA 300 to 800 mA 2 meters 4000167 600 mA Max. 0 to 75 mA 200 to 600 mA 2 meters 3.511.2
Page 1 and 2: FRONT PAGE OF CATALOG Navigate the
Page 3 and 4: COMMON WINDING SPECIFICATIONS ® HY
Page 5 and 6: SERIES 08, 80, 88, 98 COIL INFORMAT
Page 7 and 8: SERIES 10, 12, 16, 38, 58 COIL INFO
Page 9 and 10: ® HYDRAFORCE Proportional Valve Co
Page 11 and 12: ® HYDRAFORCE Standard Coil Weather
Page 13 and 14: ® HYDRAFORCE Series E Environmenta
Page 15 and 16: ® HYDRAFORCE Series E Environmenta
Page 17 and 18: SERIES E COIL NUTS & SPACERS When o
Page 19 and 20: ® HYDRAFORCE Intro. to Electro-Hyd
Page 21: ® HYDRAFORCE 0-5 VDC, 10K Pot or 0
Page 25 and 26: ® HYDRAFORCE 4-20 mA Input DIMENSI
Page 27 and 28: 10K Pot or 0-5 VDC Input—Economy
Page 29 and 30: ® HYDRAFORCE Soft Shift—12 or 24
Page 31 and 32: ® HYDRAFORCE 0-5 VDC, 10K Pot or 0
Page 33 and 34: ® HYDRAFORCE 0-10 VDC Input DIMENS
Page 37 and 38: ® HYDRAFORCE PWM (Pulse Train) Inp
Page 39 and 40: ® HYDRAFORCE 0-5 VDC, 10K Pot or 0
Page 41 and 42: ® HYDRAFORCE 0-10 VDC Input DIMENS
Page 45 and 46: ® HYDRAFORCE PWM (Pulse Train) Inp
Page 47 and 48: Dual Solenoid Multifunction Valve D
Page 55 and 56: Proportional Valve Controllers—Gl
Page 57 and 58: ® HYDRAFORCE ELECTRONIC CONTROL OF
Page 59: ® HYDRAFORCE Deadband/I-Min. Spool

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