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COILS AND ELECTRONIC CONTROLS Proportional Valve Controller—Metal Housing— GENERAL SPECIFICATIONS Metal Housing: Conformal coated; IP67 rated Weight: Metal Box without cable: 400 g (14.1 oz.) Connections: Mounted cable with unterminated wires provided; Length: Approx. 1.5 meters (59") UL and cUL Listed: UL508 CSA C22.2 No. 14-M91 CE: EN 50081-2, EN50082-2 DESCRIPTION 0–10 VDC Input A metal box-style control amplifier for controlling HydraForce proportional valves. The metal housing is IP67 rated. Remote mounting is required. OPERATION This control module utilizes high frequency switching (PWM) to supply a proportional valve solenoid with a proportional control signal. The input signal to this controller can be from a 0–10 VDC source. FEATURES • Adjustments accessible under removable cover. • LED indication of output power level, input level and power on/off. • One unit covers supply voltages from 9 to 32 VDC. • No internal fuses; circuit limits current electronically. • Short circuit proof and reverse polarity protected. • Can be disconnected from coil when powered. • Maximum current adjustment does not affect minimum current setting. • Filter eliminates electrical noise. • Independent ramp adjustments. • Dither frequency and amplitude are adjustable for maximum valve performance. RATINGS Supply Voltage: 9–32 VDC (UL and cUL approval is for 9–28 VDC operation only) Coil rating must be matched with supply voltage: RCOIL ≤ (VSUPPLY – 1.5 V) / I-Max. Control Input Signal: 0–10 VDC Input Resistance: 250K Ohms Output Current: up to 2000 mA (see ordering info.) Minimum Current Range: 0–500 mA (adjustable; see ordering info.) Maximum Current Range: 600–2000 mA (adjustable; see ordering info.) Ramp Up and/or Down: 0.01–5.0 seconds (independently adjustable) Dither Frequency: 70–350 Hz (adjustable) Dither Amplitude: 0–10% of maximum current (adjustable) Dither Waveform: Triangular Operating Conditions: –20° to 85°C; 0 to 85% relative humidity SCHEMATIC V PS + (9-32 VDC) – NOT USED POWER GND ACTIVE REVERSE POLARITY PROTECTION STEP-DOWN CONVERTER V PS TO 5.5 V +5 V STEP-UP DC/DC CONVERTER +12 V –12 V INPUT, OUTPUT AND POWER SUPPLY INDICATORS RAMP UP RAMP DOWN +5 V VOLTAGE IN (0-10 VDC) NOT USED ANALOG GND INDEPENDENT RAMP CONTROL FUNCTION DITHER FREQUENCY R D R DITHER DITHER GENERATOR I-MAX. R MAX. DITHER AMPLITUDE I-MIN. R M R MIN. R DA ERROR AMPLIFIER + – VOLTAGE TO HIGH FREQUENCY PWM CONVERTER CURRENT SENSING AND SHORT CIRCUIT PROTECTION LOW PASS FILTER C F S 1 SOLENOID OUTPUT S 2 ENABLE 3.531.1
® HYDRAFORCE 0–10 VDC Input DIMENSIONS For PCB (circuit board) only, refer to page 3.521.1 4.50 114.3 4.00 101.6 (+) Power Supply Red (–) Power Supply Not Used (+) 0–10V (–) 0–10V Not Used Black Yellow/Red Stripe Yellow Yellow/Black Stripe Yellow/Blue Stripe Mounting Holes (4) 0.250 (6.35) Dia. 2.50 63.5 2.00 3.13 50.8 79.4 Enable Frame Ground (–) Coil (+) Coil Purple Shield Orange/Black Stripe Orange/Red Stripe Note: When Enable is connected to (+) Power or left open, the unit is enabled. When Enable is connected to (–) Power, the unit will be disabled. Approx. 59 1.5 M INCH MILLIMETRE 3.69 93.7 1.10 27.9 CONNECTIONS For Complete Set-Up Instructions, see page 3.560.1 Basic Setup: Controller is shipped with ramp trim pots fully counterclockwise to eliminate ramping. Use I-Min. screw to set minimum speed with minimum control input. Use I-Max. screw to set maximum speed with 100% of control input. 0 to 10 VDC Control Supplied by User (+) Power (–) Power Not Used (+) 0–10V (–) 0–10V Not Used Enable Frame Gnd. (–) Coil (+) Coil Wire Color Red Black Yellow/Red Stripe Yellow Yellow/Black Stripe Yellow/Blue Stripe Purple Shield Orange/Black Stripe Orange/Red Stripe TO ORDER Part Number Output I-Min. Setting I-Max. Setting 4000124 2000 mA Max. 0 to 500 mA 600 to 2000 mA 4000181 1600 mA Max. 0 to 350 mA 600 to 1600 mA 4000182 1200 mA Max. 0 to 150 mA 400 to 1200 mA 4000183 800 mA Max. 0 to 150 mA 300 to 800 mA 4000184 600 mA Max. 0 to 75 mA 200 to 600 mA 3.531.2
Page 1 and 2: FRONT PAGE OF CATALOG Navigate the
Page 3 and 4: COMMON WINDING SPECIFICATIONS ® HY
Page 5 and 6: SERIES 08, 80, 88, 98 COIL INFORMAT
Page 7 and 8: SERIES 10, 12, 16, 38, 58 COIL INFO
Page 9 and 10: ® HYDRAFORCE Proportional Valve Co
Page 11 and 12: ® HYDRAFORCE Standard Coil Weather
Page 13 and 14: ® HYDRAFORCE Series E Environmenta
Page 15 and 16: ® HYDRAFORCE Series E Environmenta
Page 17 and 18: SERIES E COIL NUTS & SPACERS When o
Page 19 and 20: ® HYDRAFORCE Intro. to Electro-Hyd
Page 21 and 22: ® HYDRAFORCE 0-5 VDC, 10K Pot or 0
Page 23 and 24: ® HYDRAFORCE 0-10 VDC Input DIMENS
Page 25 and 26: ® HYDRAFORCE 4-20 mA Input DIMENSI
Page 27 and 28: 10K Pot or 0-5 VDC Input—Economy
Page 29 and 30: ® HYDRAFORCE Soft Shift—12 or 24
Page 31 and 32: ® HYDRAFORCE 0-5 VDC, 10K Pot or 0
Page 33 and 34: ® HYDRAFORCE 0-10 VDC Input DIMENS
Page 37 and 38: ® HYDRAFORCE PWM (Pulse Train) Inp
Page 39: ® HYDRAFORCE 0-5 VDC, 10K Pot or 0
Page 45 and 46: ® HYDRAFORCE PWM (Pulse Train) Inp
Page 47 and 48: Dual Solenoid Multifunction Valve D
Page 55 and 56: Proportional Valve Controllers—Gl
Page 57 and 58: ® HYDRAFORCE ELECTRONIC CONTROL OF
Page 59: ® HYDRAFORCE Deadband/I-Min. Spool

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