Understanding Infrared Thermography Reading 3

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Chapter 1 Principles & Theory Charlie Chong/ Fion Zhang
1.1 Introduction to Principles & Theory <strong>Infrared</strong>/thermal testing involves the use of (1) temperature and (2) heat flow measurement as a means to predict or diagnose failure. This may involve the use of contacting or noncontacting devices, or a combination of both. A fundamental knowledge of heat flow and the thermal behavior of materials is necessary to understand the significance of temperature and temperature changes on a test sample. Contacting devices include thermometers of various types, thermocouples, thermopiles and thermochromic coatings. Noncontacting devices include convection (heat flux) devices, optical pyrometers, infrared radiation thermometers, infrared Line scanners and infrared thermal imaging (thermographic) equipment. <strong>Infrared</strong> thermography is the nondestructive, non-intrusive. noncontact mapping of thermal patterns on the surface of objects. It is usually used to diagnose thermal behavior and, thereby, to assess the performance of equipment and the integrity of materials, products and processes. Charlie Chong/ Fion Zhang
Page 1 and 2: Infrared Thermal Testing Reading II
Page 3 and 4: Infrared Thermography ~-- ... ... .
Page 5 and 6: Infrared Thermography Charlie Chong
Page 7 and 8: See Through & Fun Thermal Camera Ex
Page 9 and 10: How to see through clothing 2 I'
Page 11 and 12: Apache IR Thermal Weaponry ■ http
Page 13 and 14: Charlie Chong/ Fion Zhang
Page 15 and 16: Greek alphabet Letter Name Sound An
Page 17 and 18: Greek letter l fl 0 I1 p u w Charli
Page 19: SGuide-IRT Content Part 1 of 2 ■
Page 23 and 24: The infrared thermal imaging equipm
Page 25 and 26: The three modes of heat transfer ar
Page 27 and 28: The three modes of heat transfer ar
Page 29 and 30: Temperature and Temperature Scales
Page 31 and 32: Boston Tea Party - New governances
Page 33 and 34: The Mighty Fahrenheit & ⅝”, Eng
Page 35 and 36: Absolute zero is equal to - 273.16
Page 37 and 38: The Fourier conduction Law expresse
Page 39 and 40: The Fourier conduction Law ( One di
Page 41 and 42: Convective Heat Transfer Convective
Page 43 and 44: Figure 1.2: Convective heat flow T
Page 45 and 46: Newton's cooling law defines the co
Page 47 and 48: Radiative Heat Transfer Radiative h
Page 49 and 50: Figure 1.4: Infrared radiation leav
Page 51 and 52: Thermal infrared radiation impingin
Page 53 and 54: Reflections off Specular and Diffus
Page 55 and 56: Reflections off Specular and Diffus
Page 57 and 58: Radiant Energy Related to Target Su
Page 59 and 60: The Stefan-Boltzmann law: W= σƐT
Page 61 and 62: Figure 1.6: Typical blackbody distr
Page 63 and 64: 1.4 Practical Infrared Measurements
Page 65 and 66: Characteristics of the Target Surfa
Page 67 and 68: Referring back to Figure 1.5, the t
Page 69 and 70: Characteristics of the Transmitting
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Figure 1.10; Transmission of 10m (3
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Figure 1.11: Transmission, absorpti
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Figure 1.12: Transmission curves of
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Chapter 1 Review Questions Q&A 1. b
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Q4. Heat can only flow in the direc
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Q10. The follow ing spectral band i
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Q16. In forced convection, the boun
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Q22. In the 8 to 14 μm spectral re
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2.1 Materials Characteristics A kno
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For an emissivity reference table t
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Errors because of point source refl
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View Angle The angle between the in
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Thermal Conductivity Thermal conduc
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Thermal Diffusivity As in emissivit
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Partial 2.1 Table 2.1: d i'ffusivit
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Partial Table 2.2 Table 2.2: Normal
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Chapter 2 Review Questions Q&A 1. c
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4. When measuring the temperature o
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10. A highly textured surface is sa
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3.1 Thermal Instrumentation Overvie
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Thermopile- Thermoelectric Seebeck
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What is a IR Thermopile? (non-conta
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IR Thermopile Quad Sensor (non-cont
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Thermocouple A thermocouple is a te
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Bourdon Gas Thermometers 5 f\G.3 0
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Liquid Crystal Thermometer A liquid
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Bimetallic Thermometers Dial Spiral
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In RTD devices; Copper, Nickel and
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Platinum Resistance Thermometer Cha
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RTD Materials Different materials u
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Operations of RTD An RTD takes a me
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Benefits of Thin Film RTD There are
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Thermistor +V r===~ Op A p V to A I
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3.2 Contacting Thermal Measuring De
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■ Thermocouple Thermocouples are
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■ Thermistors Thermistors arc als
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3.3 Optical Pyrometers Optical pyro
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Pyrometer A pyrometer is a type of
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Brightness Pyrometers -Wien’s Law
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The processing electronics unit amp
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Infrared Detector An infrared detec
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Figure 3.2: Response Curves of Vari
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The mercury cadmium telluride (HgCd
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Infrared Optics - Lenses, Mirrors a
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Field of View (FOV) A field of view
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What is IFOV? A measure of the spat
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Instantaneous Field of View (IFOV)
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3.5 Scanning and Imaging When probl
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Line Scanning When the measurement
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Two-dimensional Scanning - Thermal
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Figure 3.5: Optomechanlcally scanne
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Pyroelectric Vidicon Thermal Imager
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Figure 3.6: Typical uncooled infrar
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IRFPA Charlie Chong/ Fion Zhang htt
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3.6 Performance Parameters of Infra
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Performance parameters of qualitati
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Temperature Range Temperature range
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Temperature Sensitivity Temperature
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Speed of Response Speed of response
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Figure 3.7: Instrument speed to res
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Figure 3.8: Instrument field-of-vie
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D ≡ αd D = spot size (approximat
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Output Requirements Output requirem
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Spectral Range Spectral range denot
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Spectrall y selective instrumems us
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Figure 3.9: Spectral response of an
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3.7 Performance Characteristics of
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The total field of view for a line
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Instantaneous Field of View IFOV In
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Recalling! Temperature sensitivity
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IFOV - MTF The 0.35 MTF refers to:
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Fig. 2a. Slit Response Function. Ca
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Minimum Resolvable Temperature Diff
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EXAM score! D=σ∙d IFOV ratio = d
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Charlie Chong/ Fion Zhang
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Answer: D= σ•d, IFOV ration= 1/
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Break Time - Kenya Coffee Picker Ch
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Portable Handheld Devices Charlie C
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Temperature sensitivity and readabi
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Hand Held Infrared Module Charlie C
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Note that the laser beam docs not r
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Emissivity set controls, located in
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IR Sensor Module Charlie Chong/ Fio
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IR Sensor Module Charlie Chong/ Fio
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Two-color Pyrometers or Ratio Pyrom
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Phenomena which are non-dynamic in
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Some ratio thermometers use more th
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Infrared Radiometric Microscopes Ch
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Line Scanners Line scanners are div
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Special Purpose Devices Special pur
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FLIR- Forward Looking Infrared Char
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Typically, the total field of view
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Pyroelectric devices have no direct
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Figure 3.12: Infrared focal plane a
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Infrared focal plane array imager C
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Infrared focal plane array imager C
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On-board capabilities include isoth
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ccc Electron Microscope Image of mi
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Platinum Silicide IrFPA 19 t«lU 98
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Quantitative IR Image Charlie Chong
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Quantitative Thermal Measurements S
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In addition to the spot measurement
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Stored images can be retrieved, dis
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Calibration Accessories Infrared ra
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Online printers and plotters are re
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Q1. The thermal resolution of an in
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Q7. The 3 to 5 μm spectral region
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Q13. A line scanner can be used to
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Q19. For which of the following app
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Q25. Two-color (ratio) pyrometers m
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Chapter 4 Operating Equipment and U
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■ Emissivity Differences ∆τ Em
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Causes of Real Temperature Changes
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Mass Transport Differences (Fluid F
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Figure 4.1: An indication of water
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Thermal Capacitance Differences ∆
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■ Induced Heating Differences (by
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Induced Heating Differences Charlie
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■ Energy Conversion Differences E
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Figure 4.3: Catalytic reformer vess
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Infrared Thermogram Energy Conversi
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Infrared Thermogram Energy Conversi
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■ Combination of Heat Transfer Me
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Infrared Thermogram of a running mo
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■ Spectral Considerations in Prod
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Infrared Thermogram Charlie Chong/
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Infrared Thermogram ..... " I Charl
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Figure 4.5: Spectral selectivity fo
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Figure 4.7: temperature thermogram
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Figure 4.8 shows the transmission s
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Figure 4.9: Measuring temperature o
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IR Filter Charlie Chong/ Fion Zhang
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Figure 4.10: Line scanner for conti
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Preparation of Equipment for Operat
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If the instrument is out of cal ibr
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The batteries mentioned on the miss
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Comments: ■ ■ ■ Thermal resol
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Figure 4.11 : Test configuration fo
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3. Reduce the ΔT until the image i
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■ Imaging Spatial Resolution Imag
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A sample setup is illustrated in Fi
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5. If the modulation transfer funct
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Figure 4.13: Test configuration for
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4. Open slit until V meas = V max .
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■ Learning the Startup Procedure
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■ Setting the Correct Effective E
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Figure 4.14: Test configuration for
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■ Measuring and Reporting Tempera
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■ Recognizing and Avoiding Reflec
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■ Measuring the Appropriate Backg
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■ Temperature Differences Between
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■ Liquid and Compressed Gases Som
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Dewar Flask for LN Loosely fitting
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■ Electrical Safety Failure to re
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Table 4.1: Electric shock current t
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4.4 Record Keeping Keeping thorough
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Easily accessible and easily unders
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Q1. Apparent but not real temperatu
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Q5. The higher the temperature of a
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Q9. Differential thermography can b
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5.1 Overview of Applications Becaus
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Electrical Applications Electrical
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High electrical resistance is the m
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Excessive heating due to a defectiv
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Inductive currents flowing with in
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Moisture in Airframes The detection
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Process Control and Product Monitor
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The differences produced by this co
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Night Vision, Seareh, Surveillance,
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Thermogram of helicopter taken at n
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Aircraft Under IR Trap Charlie Chon
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Instruments used for these applicat
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8 to 12 μm spectral region over wh
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Animal Studies Body heat allows inf
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Injured equine foreleg (left) appea
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Work energy is expended by friction
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5.4 Fluid Flow Investigations For s
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Figure 1.7: Thermographs of valve (
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■ Building Insulation and Other F
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Figures 5.8 and 5.9 illustrate thes
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Figure 5.9: Example of air exfiltra
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Example of air exfiltration Charlie
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■ Refractory Systems Industrial s
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Refractory Thermogram Charlie Chong
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■ Subsurface Discontinuity Detect
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Figure 5.11: An example of passive
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The equipment necessary to perform
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Figure 5.12: Example of active (hea
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Typical failure modes of the materi
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Figure 5.13: Test of aircraft deici
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DC - 9 Charlie Chong/ Fion Zhang
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Figure 5.14: Conceptual sketch of t
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In this case. however, the heat pul
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Figure 5.15: Erosion/corrosion dama
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737 aircraft Charlie Chong/ Fion Zh
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When there has been adequate solar
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Liquid Level Detection Thermal capa
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Unstimulated and Stimulated Approac
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Subsurface Discontinuity Detection
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1. A major area of infrared nondest
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5. The diagnostics involved in dete
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9. Thermography has been successful
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Appendix A Glossary The following a
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Ambient temperature - Temperature o
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Figure A-1 Apparent ambient tempera
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13.Blackbody, blackbody radiator -
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Alas! Heat Capacity Volumetric = C
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27.Detector, infrared - A transduce
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Thermal Effusivity In Thermodynamic
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Alas! Exitance = Rodiosity for my A
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45.Frame repetition rate - The time
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Thermal Inertia Thermal inertia is
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Instantaneous field of View (lFOV)
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Laser pyrometer - Laser pyrometer -
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Figure 3.2: Response Curves of Vari
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Compare: Minimum resolvable tempera
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86.Radiation rererenee source - A b
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101. Sector - For a line scanner, a
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113. Subtense, angular - The angula
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121. Thermal wave imaging - A term
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125. Thermogram - A thermal map or
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Appendix B Cost Benefit Determinati
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Although the calculations are quite
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96 ASNT Level Ill Study Guide: Infr
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Appendix C, Commonly Used Infrared
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Appendix C, Commonly Used Infrared
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Peach - 我爱桃子 Charlie Cho
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Good Luck Charlie Chong/ Fion Zhang
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