The Greening Of Edward HinesBY CLARE ADRIANBuffalo Grove, Ill.– Green is not a new color to Edward Hines Lumber Co., a well-establishedbuilding materials supplier with locations dispersed throughout the greater Chicagoland area andCentral Indiana. Some of its hues can be traced back to maximum yield principles of the founder. Over theyears, those tenets have deepened and continue to permeate the values of the family members that govern thevarious branches of company operations.“Green’s always been a lucky color for us,” said NorthChicago lumberyard operations manager, Bill Maniates,referring to the anniversary date of the company’s inception.Hines celebrated their 116 th year in business onMarch 17, 2008, St. Patrick’s Day.The color green assumed a formalized connotation forHines in 2007 when the North Chicago location became achain of custody carrier of Forest Stewardship Councilcertified products. That designation assures contractorsand homeowners that the lumber was assessed andstamped with the seal of a sustainable yield forest, trackableto its source as environmentally responsible, sociallybeneficial, economically viable and legally harvestable.“That’s reason enough to get certification,” said Maniates.“Just knowing it’s done right and that we’re conservingenergy properly.”FSC certified products distributed through Hinesinclude dimension lumber, plywood sheathing, exteriorThe corporate offices of Edward Hines Lumber Co. are located in Buffalo Grove, Ill.Edward Hines III pauses in front of a photo of his fatherand grandfather, pioneers in the industry.treated lumber and plywood, as well asDricon interior fire retardant treated lumberand plywood. Sustainable forestry isa natural for Hines Lumber. Long beforethe current surge sweeping the industry,Edward Hines, founder of the companythat bears his name, was issuing sustainablepractices.After starting as an office boy at age 14,Hines quickly moved up the ranks to secretary-treasurerof the lumber company,and 15 years later, in 1892, started hisown business. He built up considerabletimber holdings through consolidationsand in 1928 acquired a tract of publictimber in Oregon where he cooperatedwith the Malheur National Forest in sustainableyield forestry. He stated, “Thereis no good reason why reforestation can-Bill Maniates is manager of Hines’ North Chicago yard,as well as Hines’ commercial division.36 Hardwoods...A Renewable Resource
not be undertaken and the lumber businessbe made as perpetual in America asthe growing of wheat.”He also pioneered selection logging.Ships from Wisconsin and the UpperPeninsula en route to the distribution centersHines established in Chicago, boreloads of whatever lumber the mills producedthat day, not what the customerwanted, noted Maniates, so no one knewwhat they’d be getting. “Edward Hinesemployed common sense, helping toestablish unified grade rules to shipping.If he were alive today, he’d be an advocateof green building and FSC certification.”In spirit Hines is alive, as some of histhird and fourth generation progeny continuehis also financially sustainable legacy.Grandson Edward Hines directs aschairman of the board, with his sonEdward “Mac” Hines as vice president ofnew business development, and daughterElizabeth Hines Bigelow as marketingmanager.One of the largest building materialssuppliers in the Chicago region, Hines hasseveral full-service facilities. Corporateoffices are located in Buffalo Grove andcustomers are accommodated throughseven lumberyard locations and a 5-acremillwork division comprised of a customshop, steel door shop, lock shop, and interiordoor line, cabinet division, windowcenter, and commercial division.At the forefront of innovation, theCustom Millwork operation in SouthChicago Heights is a high-end custommillwork program that builds and runsmouldings and doors. The millwork operationin Kirkland builds interior prehungdoors among other standardized products.Eighty percent of the lumber processedthrough the custom millwork operation issolid Hardwood, said John Drake, generalmanager of Hines Custom Millwork. Inspecies ranging from African Mahogany,Sapele, Iroko, Cherry, Walnut, Maple,Jatoba, various Alders, Oaks andMahoganies, to aromatic red cedar and anoccasional cypress or other unusual wood,all are premium grade, in standard 4/4 to10/4 sizes.Customers dictate what appearance theywant to achieve from exterior stain andpaint grade materials, and on interiors,they often request Mahogany or WhiteOak, though Poplar, the preferred paintgrade, comprises 60 percent of orders.The customization process that transformsrough lumber into finished productaccounts in large part, for the lowturnover of the 50 mill employees. “It’s areal pleasure to watch it reach completion,”Drake said. “Everyone enjoys thenew challenges and not punching out thesame thing every day, so they don’t fallinto a rut.”Individuals, not an assembly line, buildthe pieces. After the architects’ drawing isinterpreted in the tech shop, the lumber ismachined and assembled using a varietyof equipment pieces, including a ShodaCNC Router. Small groups engage inentry door and case work. The only productionfacet of the plant regards the prehungdoors and even there, the individualsubcomponents change the setup. Up to80 percent of the door components mightbe unique, yet Hines’ integrated stickingdetail method ties them all together intoone consistent theme.To remain in the forefront of millingprocesses, CNC operators continuouslyinitiate new specialty applications such asbeveling techniques. Recent commissionsto carve a family crest into a door orincorporate Chinese characters in with thehouse number were accomplished withease. On another, rounded detail prescribedrouting out a large clamshell intothe midrail of the door.The mill is set up to run a variety ofproducts made from Azek® , an exteriorPVC cellular product, such as mouldings,window/door surrounds, column wrapsand exterior products traditionally createdusing wood. As a rot resistant material,it’s often used to match existing boards inhistoric restorations. Drake explained thatit’s considered green because of itslongevity, a requirement of the NAHBModel Green Building Program.As one of 11 sponsors of the winningFSC house design at the 2007 GreenBuild Expo that took place in Chicago,Hines donated the custom cabinetry,countertops and paneling, all designed,fabricated and installed by Drake’s custommill team, exclusively using FSC certifiedmaterials.“We’ve always been interested in theenvironment and outdoors,” said EdwardHines, whose father worked closely withhis founder-father. “It’s said myGrandfather was a risk-taker who workedPlease turn to page 68Important pieces of the puzzle that became part of the Cherry cabinets constructed forthe Greenbuild Seminar set stacked and ready for assembly.Craftsman John Schnepf builds custom cabinets from Cherry at Hines’ CustomMillwork Division in South Chicago Heights. The cabinets were used in the FSChouse last year that was part of the Greenbuild Seminar & Expo, held atMcCormick Place in Chicago.SEPTEMBER/2008 37
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