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federal register - U.S. Government Printing Office

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6382 Federal Register / Vol. 62, No. 28 / Tuesday, February 11, 1997 / Proposed Rulesthe same parameters as engine familydefinitions adopted by EPA for otherclasses of mobile sources, the enginefamily definition proposed here forlocomotives is somewhat more narrowlydefined, especially for Tier I and Tier II.Characteristics such as fuel injectionpressures and turbocharger andaftercooler performance are included inthis definition.EPA does not believe that the aboveoutlined approach to defining enginefamily will result in an excessivenumber of engine families. For Tier Iand Tier II the Agency expects that amanufacturer may only have a singleengine family in a given model year.However, the Agency is requestingcomment on whether it should allow forthe combining of small Tier 0 enginefamilies into a single engine family inorder to reduce the testing burdenimposed by the Tier 0 standards.Comments should address the size ofthe engine families which canparticipate, as well as the justificationfor allowing them to be classified as asingle engine family and recommendedcriteria for separating families.C.2. Engine Family CertificationCertification is the process whereby amanufacturer or remanufacturer obtainsa certificate of conformity for aparticular engine family of locomotives.A certificate of conformity must beobtained before a manufacturer orremanufacturer may lawfully offer forsale or otherwise introduce (orreintroduce) into commerce newlocomotives and new locomotiveengines. The CAA establishes an annualcertification requirement for newvehicles and engines, including newlocomotives and new locomotiveengines. 14 Under the proposedregulations, a separate certificate mustbe obtained for each engine family.Applications must be submitted everyyear, even when the engine family doesnot change from the previous certificate,although representative test data couldbe reused in the succeeding year’sapplication in order to minimize thetesting burden.As discussed in the followingparagraphs, EPA is proposing thatlocomotives (rather than engines) betested for demonstration of compliancewith the applicable emissionsstandards. EPA is also proposing anexception to this requirement whichwould allow test data from a14 Section 206 of the Clean Air Act requirescertification on a yearly basis. This has beeninterpreted to mean certification for each modelyear, as defined in section 202(b)(3)(A)(i) of theCAA. Section 206 applies to locomotives, pursuantto section 213(d) of the Act.development engine to be used forcertification, rather than requiringtesting of a pre-production prototypelocomotive. Nevertheless, it is the actuallocomotive, not the engine, for which acertificate of conformity would beissued, and the Agency is proposing thatlocomotives, not engines, be testedduring production line and in-usetesting programs. These programs arediscussed later in this notice. The onlyexception to the proposed requirementthat a certificate of conformity be issuedfor locomotives, rather than engines, isin the case of engines which are sold forpurposes of repowering existinglocomotives, as previously discussed.This exception is not proposed to beextended to locomotive engines whichare sold to locomotive manufacturers foruse in freshly manufactured chassis.The Agency is also proposing toprohibit defeat devices which senseoperation outside of the normalcertification test conditions and reducethe ability of the engine to controlemissions under non-test conditions.Finally, EPA is proposing thatmanufacturers and remanufacturers oflocomotives be required to specify arange for adjustable parameters whichcan affect emissions such that thelocomotives will comply with theapplicable standards with theparameters set anywhere within theirspecified range. These provisions arediscussed in the following paragraphs.Under EPA’s current motor vehicleprogram, the certification processincludes an up-front showing ofemissions durability. This is donethrough an emissions durability vehiclewhich is operated more or lesscontinually to accumulate mileagerepresentative of in-use operation. Thus,a motor vehicle’s ability to meet theemission standards throughout itsuseful life is demonstrated as part of theinitial certification process, althoughunder somewhat artificial conditions.With locomotives, which are built tooperate continually and have very longuseful lives, this type of acceleratedusage is not feasible. Such ademonstration would take several yearsto complete, compared to severalmonths for on-highway passenger cars,and could require more than $1 millionin fuel. Thus, including a durabilityshowing in the initial certificationprocess is not appropriate in light of thecost and time involved in making sucha showing. The Agency is, therefore,proposing no durability demonstrationbe required for certification. However, amanufacturer or remanufacturer muststill estimate in-use emissionsdeterioration as part of the certificationprocess (through engineering evaluationor other means), but need not do so byoperating a locomotive for its entireuseful life. Compliance over the fulluseful life will be ensured by theproduction line and in-use testingprograms (discussed in the followingsections), which EPA considersextremely important aspects of theproposed program to control emissionsfrom locomotives. The Agency isconsidering, and requests comment on,whether it should develop optionalassigned deterioration factors based onthe initial results of the in-use testingprogram (discussed later).EPA believes that, in order toaccurately measure locomotiveemissions, the locomotive, not just theengine, should be tested. However, EPArecognizes that the locomotivemanufacturing industry is unusual inthe way it develops new products.Typically, a manufacturer will have asingle engine mounted on adynamometer which may remain therefor years. This development engineserves as a test bed for changes in theengine’s design. Given the relativelysmall volume of locomotives andlocomotive engines manufactured,combined with their very high per-unitcost, the Agency is proposing that as anoption to certification testing of acomplete locomotive, test data from thisdevelopment engine be allowed to besubmitted for certification. This is incontrast to other EPA mobile sourceprograms where a pre-productionprototype engine or vehicle is used togenerate emissions data. As a conditionof certifying a locomotive using datafrom a locomotive engine rather than acomplete locomotive, a manufacturer orremanufacturer must accept liability fora certificate suspension and/or recallaction based on production line or inusetesting of locomotives. Additionally,for engine families which are certifiedusing development engine data, one ofthe first five locomotives manufacturedwill be tested as part of the productionline testing program, which is discussedlater.This development engine would berequired to be tested at power pointswhich correspond to the actual notchesof the locomotive the engine will beused in. In general, the certificationtesting is the only time that EPAproposes that the engine, rather than thelocomotive, could be tested. Forproduction line and in-use testing(discussed next), EPA proposes that theactual locomotives be tested in order toassure that the locomotive engine isbeing operated at conditions thatrepresent those in a locomotive (e.g.,intake air and coolant temperatures,

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