POWERTECHÃ¢Â„Â¢ 2.9 L OEM Diesel Engines - John Deere Industrial ...

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Lubrication&Maintenance/2000 Hour/24 MonthNOTE: If rocker arm is equipped with adjusting screw andlock nut, tighten lock nut to specification afteradjusting valve clearance.SpecificationRocker Arm Adjusting ScrewLock Nut—Specification—Torque ................................... 27 N•m (20 lb-ft)4. Rotate flywheel 360° and lock No. 1 piston at “TDC”exhaust stroke (C).5. Check and adjust valve clearance on No. 3 exhaustvalve and No. 2 intake valve.Valve Adjusting OrderRG4775 –UN–06DEC886. Reinstall rocker arm cover and crankcase vent tube.A—Front of EngineB—Number 1Piston at TDC Compression StrokeC—Number 1 Piston at TDC Exhaust StrokeE—Exhaust ValveI—Intake ValveRG,RG34710,5067–19–18FEB03–2/240-3 060106PN=100
Lubrication&Maintenance/2000 Hour/24 MonthFlushing And Refilling Cooling SystemCAUTION: Explosive release of fluids frompressurized cooling system can cause seriousburns.Shut off engine. Only remove filler cap whencool enough to touch with bare hands. Slowlyloosen cap to first stop to relieve pressurebefore removing completely.NOTE: Drain the initial factory fill engine coolant after thefirst 2000 hours or 24 months of operation.Subsequent drain intervals are determined by thecoolant used for service.Beware of High Pressure FluidsTS281 –UN–23AUG88When John Deere COOL-GARD is used, thedrain interval is 3000 hours or 36 months. Thedrain interval may be extended to 5000 hours or60 months of operation provided that thecoolant is tested annually AND additives arereplenished as needed, by adding asupplemental cooling additive (SCA).If COOL-GARD is not used, the drain intervalis reduced to 2000 hours or 24 months ofoperation.Drain old coolant, remove thermostat, flush the entirecooling system, install thermostat, and fill withrecommended clean coolant. For correct coolant mixture,refer to Fuels, Lubricants and Coolant section.Perform these procedures as follows:1. Pressure test entire cooling system and pressure cap ifnot previously done. (See PRESSURE TESTINGCOOLING SYSTEM, earlier in this section.)Radiator CapRG12833 –UN–13FEB032. Slowly open the engine cooling system filler cap orradiator cap (A) to relieve pressure and allow coolantto drain faster.COOL-GARD is a trademark of Deere & CompanyContinued on next page40-4 060106PN=101RG,RG34710,5079–19–11FEB03–1/3
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POWERTECH 2.9 LOEM DieselEnginesOPE
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IntroductionEngine OwnerJohn Deere
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IntroductionIdentification Views—
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ContentsPagePageRecord Keeping Warm
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Record KeepingEngine Serial Number
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Record KeepingOption Codes Descript
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SafetyRecognize Safety InformationT
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SafetyPrepare for EmergenciesBe pre
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SafetyHandle Chemical Products Safe
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SafetyAvoid High-Pressure FluidsEsc
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SafetyInstall Fan GuardsRotating co
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SafetyPrevent Acid BurnsSulfuric ac
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Fuels, Lubricants, and CoolantDiese
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Fuels, Lubricants, and CoolantBio-D
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Fuels, Lubricants, and CoolantMinim
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Fuels, Lubricants, and CoolantOILSC
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Fuels, Lubricants, and CoolantAddit
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Fuels, Lubricants, and CoolantSuppl
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Engine Operating GuidelinesInstrume
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Engine Operating GuidelinesLater In
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Engine Operating GuidelinesAEZ Inst
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Engine Operating GuidelinesVDO Inst
Page 49 and 50: Engine Operating GuidelinesAuxiliar
Page 51 and 52: Engine Operating Guidelines4. Pull
Page 53 and 54: Engine Operating GuidelinesAEZ Inst
Page 55 and 56: Engine Operating GuidelinesNormal E
Page 57 and 58: Engine Operating GuidelinesWarming
Page 59 and 60: Engine Operating GuidelinesStopping
Page 61 and 62: Engine Operating GuidelinesUsing A
Page 63 and 64: Lubrication and MaintenanceObserve
Page 65 and 66: Lubrication and MaintenanceLubricat
Page 67 and 68: Lubrication and MaintenanceLubrican
Page 69 and 70: Lubrication & Maintenance/DailyDail
Page 71 and 72: Lubrication & Maintenance/DailyLubr
Page 73 and 74: Lubrication & Maintenance/DailyChec
Page 75 and 76: Lubrication & Maintenance/250 Hour/
Page 99: Lubrication&Maintenance/2000 Hour/2
Page 103 and 104: Lubrication&Maintenance/2000 Hour/2
Page 105 and 106: Service As RequiredAdditional Servi
Page 107 and 108: Service As RequiredBleeding The Fue
Page 109 and 110: Service As RequiredAt Fuel Injectio
Page 111 and 112: Service As RequiredIMPORTANT: Whene
Page 113 and 114: Service As RequiredCAUTION: Only a
Page 115 and 116: Service As RequiredChecking FusesTh
Page 117 and 118: TroubleshootingGeneral Troubleshoot
Page 119 and 120: TroubleshootingA1—Speed Control U
Page 121 and 122: TroubleshootingSymptom Problem Solu
Page 137 and 138: StorageEngine Storage Guidelines1.
Page 139 and 140: StorageRemoving Engine from Long Te
Page 141 and 142: SpecificationsNOTE: Engine models l
Page 143 and 144: SpecificationsENGINE OPTION FUEL IN
Page 145 and 146: SpecificationsCD3029TF121 1602 RE53
Page 147 and 148: SpecificationsEngine Model Dipstick
Page 149 and 150: SpecificationsUnified Inch Bolt and
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Lubrication and Maintenance Records
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Emission System WarrantyU.S. Emissi
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John Deere Service Literature Avail
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IndexPagePageAAcid burns ..........
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IndexPagePageP Lubrication system .
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POWERTECHÃ¢Â„Â¢ 2.9 L OEM Diesel Engines - John Deere Industrial ...

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