POWERTECHÃ¢Â„Â¢ 2.9 L OEM Diesel Engines - John Deere Industrial ...

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SpecificationsMetric Bolt and Screw Torque Values4.8 8.8 9.8 10.9 12.9 12.94.88.89.810.912.912.9TS1670 –UN–01MAY03Bolt or Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9Screw Lubricated a Dry b Lubricated a Dry b Lubricated a Dry b Lubricated a Dry bSize N•m lb-in N•m lb-in N•m lb-in N•m lb-in N•m lb-in N•m lb-in N•m lb-in N•m lb-inM6 4.7 42 6 53 8.9 79 11.3 100 13 115 16.5 146 15.5 137 19.5 172N•m lb-ft N•m lb-ft N•m lb-ft N•m lb-ftM8 11.5 102 14.5 128 22 194 27.5 243 32 23.5 40 29.5 37 27.5 47 35N•m lb-ft N•m lb-ft N•m lb-ftM10 23 204 29 21 43 32 55 40 63 46 80 59 75 55 95 70N•m lb-ftM12 40 29.5 50 37 75 55 95 70 110 80 140 105 130 95 165 120M14 63 46 80 59 120 88 150 110 175 130 220 165 205 150 260 190M16 100 74 125 92 190 140 240 175 275 200 350 255 320 235 400 300M18 135 100 170 125 265 195 330 245 375 275 475 350 440 325 560 410M20 190 140 245 180 375 275 475 350 530 390 675 500 625 460 790 580M22 265 195 330 245 510 375 650 480 725 535 920 680 850 625 1080 800M24 330 245 425 315 650 480 820 600 920 680 1150 850 1080 800 1350 1000M27 490 360 625 460 950 700 1200 885 1350 1000 1700 1250 1580 1160 2000 1475M30 660 490 850 625 1290 950 1630 1200 1850 1350 2300 1700 2140 1580 2700 2000M33 900 665 1150 850 1750 1300 2200 1625 2500 1850 3150 2325 2900 2150 3700 2730M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2770 4750 3500Torque values listed are for general use only, based on the strength Shear bolts are designed to fail under predetermined loads. Alwaysof the bolt or screw. DO NOT use these values if a different torque replace shear bolts with identical property class. Replace fastenersvalue or tightening procedure is given for a specific application. For with the same or higher property class. If higher property classstainless steel fasteners or for nuts on U-bolts, see the tightening fasteners are used, tighten these to the strength of the original. Makeinstructions for the specific application. Tighten plastic insert or sure fastener threads are clean and that you properly start threadcrimped steel type lock nuts by turning the nut to the dry torque engagement. When possible, lubricate plain or zinc plated fastenersshown in the chart, unless different instructions are given for the other than lock nuts, wheel bolts or wheel nuts, unless differentspecific application.instructions are given for the specific application.a“Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or M20 and larger fasteners withJDM F13C zinc flake coating.b“Dry” means plain or zinc plated without any lubrication, or M6 to M18 fasteners with JDM F13B zinc flake coating.DX,TORQ2–19–24APR03–1/160-11 060106PN=150
Lubrication and Maintenance RecordsUsing Lubrication And Maintenance RecordsRefer to specific Lubrication and Maintenance Section fordetailed service procedures.1. Keep a record of the number of hours you operateyour engine by regular observation of hour meter.2. Check your record regularly to learn when your engineneeds service.3. DO ALL the services within an interval section. Writethe number of hours (from your service records) andthe date in the spaces provided. For a complete listingof all items to be performed and the service intervalsrequired, refer to the quick-reference chart near thefront of the Lubrication and Maintenance Section.IMPORTANT: The service recommendations coveredin this manual are for the accessoriesthat are provided by John Deere. Followmanufacturer’s servicerecommendations for servicing enginedriven equipment not supplied byDeere.RG,RG34710,5103–19–30JAN98–1/1Daily (Prestarting) ServiceCheck engine oil level.Check coolant level.Lubricate PTO release bearing.Check air cleaner dust unloader valve and air restrictionindicator, if equipped.Visual walkaround inspection.Check fuel filter.RG,RG34710,5104–19–30JAN98–1/165-1 060106PN=151
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POWERTECH 2.9 LOEM DieselEnginesOPE
Page 3 and 4:
IntroductionEngine OwnerJohn Deere
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IntroductionIdentification Views—
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ContentsPagePageRecord Keeping Warm
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Record KeepingEngine Serial Number
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Record KeepingOption Codes Descript
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SafetyRecognize Safety InformationT
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SafetyPrepare for EmergenciesBe pre
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SafetyHandle Chemical Products Safe
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SafetyAvoid High-Pressure FluidsEsc
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SafetyInstall Fan GuardsRotating co
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SafetyPrevent Acid BurnsSulfuric ac
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Fuels, Lubricants, and CoolantDiese
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Fuels, Lubricants, and CoolantBio-D
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Fuels, Lubricants, and CoolantMinim
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Fuels, Lubricants, and CoolantOILSC
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Fuels, Lubricants, and CoolantAddit
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Fuels, Lubricants, and CoolantSuppl
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Engine Operating GuidelinesInstrume
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Engine Operating GuidelinesLater In
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Engine Operating GuidelinesAEZ Inst
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Engine Operating GuidelinesVDO Inst
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Engine Operating GuidelinesAuxiliar
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Engine Operating Guidelines4. Pull
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Engine Operating GuidelinesAEZ Inst
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Engine Operating GuidelinesNormal E
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Engine Operating GuidelinesWarming
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Engine Operating GuidelinesStopping
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Engine Operating GuidelinesUsing A
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Lubrication and MaintenanceObserve
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Lubrication and MaintenanceLubricat
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Lubrication and MaintenanceLubrican
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Lubrication & Maintenance/DailyDail
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Lubrication & Maintenance/DailyLubr
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Lubrication & Maintenance/DailyChec
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Lubrication & Maintenance/250 Hour/
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Page 99 and 100: Lubrication&Maintenance/2000 Hour/2
Page 105 and 106: Service As RequiredAdditional Servi
Page 107 and 108: Service As RequiredBleeding The Fue
Page 109 and 110: Service As RequiredAt Fuel Injectio
Page 111 and 112: Service As RequiredIMPORTANT: Whene
Page 113 and 114: Service As RequiredCAUTION: Only a
Page 115 and 116: Service As RequiredChecking FusesTh
Page 117 and 118: TroubleshootingGeneral Troubleshoot
Page 119 and 120: TroubleshootingA1—Speed Control U
Page 121 and 122: TroubleshootingSymptom Problem Solu
Page 137 and 138: StorageEngine Storage Guidelines1.
Page 139 and 140: StorageRemoving Engine from Long Te
Page 141 and 142: SpecificationsNOTE: Engine models l
Page 143 and 144: SpecificationsENGINE OPTION FUEL IN
Page 145 and 146: SpecificationsCD3029TF121 1602 RE53
Page 147 and 148: SpecificationsEngine Model Dipstick
Page 149: SpecificationsUnified Inch Bolt and
Page 153 and 154: Lubrication and Maintenance Records
Page 155 and 156: Lubrication and Maintenance Records
Page 157 and 158: Emission System WarrantyU.S. Emissi
Page 159 and 160: John Deere Service Literature Avail
Page 161 and 162: IndexPagePageAAcid burns ..........
Page 163 and 164: IndexPagePageP Lubrication system .
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