POWERTECHÃ¢Â„Â¢ 2.9 L OEM Diesel Engines - John Deere Industrial ...

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TroubleshootingSymptom Problem SolutionSee LOW PRESSURESYSTEM-FUEL PRESSURE LOWTROUBLESHOOTING earlier in thissection.Fuel in OilCoolant in OilSee FUEL IN OILTROUBLESHOOTING earlier in thissection.See COOLING SYSTEMTROUBLESHOOTING later in thissection.RG,RG34710,7600–19–30JUN97–3/3Cooling System TroubleshootingSymptom Problem SolutionEngine Overheats Lack of coolant in cooling system Fill cooling system to proper level.Radiator core dirtyEngine overloadedToo low crankcase oil levelLoose or defective fan beltDefective thermostatDamaged cylinder head gasketDefective coolant pumpDefective radiator capClean radiator as required.Reduce engine load.Fill crankcase to proper oil level.Replace fan belt as required. Checkbelt tensioner. (See Lubrication andMaintenance 500 Hour/12 MonthSection.)Test thermostat openingtemperature; replace thermostat asrequired.Replace cylinder head gasket. Seeyour John Deere engine distributoror servicing dealer.Replace coolant pump. See yourJohn Deere engine distributor orservicing dealer.Replace radiator cap as required.Continued on next pageRG,RG34710,7601–19–11FEB03–1/250-16 060106PN=132
TroubleshootingSymptom Problem SolutionCoolant in Oil Cylinder head gasket defective Replace cylinder head gasket. Seeyour John Deere engine distributoror servicing dealer.Cylinder head or block crackedCylinder liner seals leakingLeaking oil coolerDefective oil cooler O-ringsFaulty coolant pump seal; weep holeplugged; coolant leaking throughbearingLocate crack, repair/replacecomponents as required.Remove and inspect cylinder liners.See your John Deere enginedistributor or servicing dealer.Pressure test oil cooler;repair/replace as required. See yourJohn Deere engine distributor orservicing dealer.Remove and inspect oil coolerO-rings; replace as required. Seeyour John Deere engine distributoror servicing dealer.Replace coolant pump seals. Seeyour John Deere engine distributoror servicing dealer.Coolant Temperature Below Defective thermostat(s) Test thermostats; replaceNormalthermostats as required.RG,RG34710,7601–19–11FEB03–2/250-17 060106PN=133
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POWERTECH 2.9 LOEM DieselEnginesOPE
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IntroductionEngine OwnerJohn Deere
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IntroductionIdentification Views—
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ContentsPagePageRecord Keeping Warm
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Record KeepingEngine Serial Number
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Record KeepingOption Codes Descript
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SafetyRecognize Safety InformationT
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SafetyPrepare for EmergenciesBe pre
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SafetyHandle Chemical Products Safe
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SafetyAvoid High-Pressure FluidsEsc
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SafetyInstall Fan GuardsRotating co
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SafetyPrevent Acid BurnsSulfuric ac
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Fuels, Lubricants, and CoolantDiese
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Fuels, Lubricants, and CoolantBio-D
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Fuels, Lubricants, and CoolantMinim
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Fuels, Lubricants, and CoolantOILSC
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Fuels, Lubricants, and CoolantAddit
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Fuels, Lubricants, and CoolantSuppl
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Engine Operating GuidelinesInstrume
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Engine Operating GuidelinesLater In
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Engine Operating GuidelinesAEZ Inst
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Engine Operating GuidelinesVDO Inst
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Engine Operating GuidelinesAuxiliar
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Engine Operating Guidelines4. Pull
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Engine Operating GuidelinesAEZ Inst
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Engine Operating GuidelinesNormal E
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Engine Operating GuidelinesWarming
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Engine Operating GuidelinesStopping
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Engine Operating GuidelinesUsing A
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Lubrication and MaintenanceObserve
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Lubrication and MaintenanceLubricat
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Lubrication and MaintenanceLubrican
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Lubrication & Maintenance/DailyDail
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Lubrication & Maintenance/DailyLubr
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Lubrication & Maintenance/DailyChec
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Lubrication & Maintenance/250 Hour/
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Page 81 and 82: Lubrication & Maintenance/250 Hour/
Page 99 and 100: Lubrication&Maintenance/2000 Hour/2
Page 105 and 106: Service As RequiredAdditional Servi
Page 107 and 108: Service As RequiredBleeding The Fue
Page 109 and 110: Service As RequiredAt Fuel Injectio
Page 111 and 112: Service As RequiredIMPORTANT: Whene
Page 113 and 114: Service As RequiredCAUTION: Only a
Page 115 and 116: Service As RequiredChecking FusesTh
Page 117 and 118: TroubleshootingGeneral Troubleshoot
Page 119 and 120: TroubleshootingA1—Speed Control U
Page 121 and 122: TroubleshootingSymptom Problem Solu
Page 131: TroubleshootingSymptom Problem Solu
Page 137 and 138: StorageEngine Storage Guidelines1.
Page 139 and 140: StorageRemoving Engine from Long Te
Page 141 and 142: SpecificationsNOTE: Engine models l
Page 143 and 144: SpecificationsENGINE OPTION FUEL IN
Page 145 and 146: SpecificationsCD3029TF121 1602 RE53
Page 147 and 148: SpecificationsEngine Model Dipstick
Page 149 and 150: SpecificationsUnified Inch Bolt and
Page 151 and 152: Lubrication and Maintenance Records
Page 157 and 158: Emission System WarrantyU.S. Emissi
Page 159 and 160: John Deere Service Literature Avail
Page 161 and 162: IndexPagePageAAcid burns ..........
Page 163 and 164: IndexPagePageP Lubrication system .
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POWERTECHÃ¢Â„Â¢ 2.9 L OEM Diesel Engines - John Deere Industrial ...

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