POWERTECHÃ¢Â„Â¢ 2.9 L OEM Diesel Engines - John Deere Industrial ...

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IndexPagePageFLFan belts ..............................30-6 LubricantFilter, replace Mixing ...............................10-8Air..................................45-6Storage .............................10-10Fuel ................................35-6Lubrication and maintenanceOil (All except 3029TF270 engines) ........30-4Daily ................................25-1Oil (3029TF270 engines only) .............35-1Service interval chart - prime power ........20-3Filters, air, service .......................45-8Service interval chart - standby power ......20-5Fire extinguisher, service ..................30-12000 hour/24month .....................40-1Fuel250 hour/6month. ......................30-1Aviation. .............................10-4500 hour/12month. .....................35-1Burner. ..............................10-4Lubrication system<strong>Diesel</strong> ...........................10-1, 10-3Troubleshooting ......................50-14Handling and storing ....................10-2Lubricity of diesel fuel. ....................10-1Jet..................................10-4Kerosene ............................10-4Lubricity .............................10-1Fuel filterCheck ...............................25-5MReplace .............................35-6Fuel systemMaintenance, periodicBleeding .............................45-3 Daily ................................25-12000 hour/24 month ....................40-1250 hour/6 month ......................30-1G500 hour/12 month .....................35-1Metric torque values ......................65-1Gauge panelMixing lubricants. ........................10-8North American, AEZ, VDO ..............15-1 Mounts, engineGreaseChecking. ...........................30-10Extreme pressure and multipurpose .......10-10HOHour meter .............................15-1 OilChecking and adding ...................25-1Fill quantity ...........................60-7Filter, change (All except 3029TF270I engines) ...........................30-4Filter, change (3029TF270 engines only) ....35-1Idling engine. ..........................15-18 Refilling crankcase (All except 3029TF270Instrument panelengines) ...........................30-4North American, AEZ, VDO ..............15-1Refilling crankcase (3029TF270 enginesIntake and exhaust systemonly) ..............................35-1Troubleshooting ......................50-18Specifications for dipstick options ..........60-7Oil pressure gauge .......................15-1Operating engineJBreak-in ............................15-12Cold weather. ........................15-16Jet fuels ...............................10-4 Normal operation .....................15-15Index-2 060106PN=2
IndexPagePageP Lubrication system ....................50-14Turbocharger ........................50-18Power take-off (PTO)Clutch, lubricate ......................45-10Levers and linkages, lubricate. ............35-4VShaft bearings, lubricate .................30-1PTO clutch adjustment ....................30-9Valve clearance, check and adjust ...........40-2SServiceFire extinguisher .......................30-1Intervals - prime power ..................20-3Intervals - standby power ................20-5SpecificationsEngine crankcase oil fill .................60-7Engine power and speed - emission non-certifiedengines ............................60-5Engine power and speed- Tier I emission certifiedengines ............................60-3Engine power and speed- Tier II emission certifiedengines ............................60-4General <strong>OEM</strong> .........................60-1Torque values, metric ...................65-1Standby power units. .....................15-9Starting engine ..........................15-9Stopping engine ........................15-19StorageAir cleaner element .....................45-9Guidelines. ...........................55-1Long term ............................55-2Removing from ........................55-3Storing fuel. ............................10-2Storing lubricants .......................10-10Supplemental coolant additivesReplenishing .........................35-10WWarming engine ........................15-17WarrantyEmission system .......................70-1EPA emissions statement ................70-2Wiring diagramNorth American. .......................50-2TTachometer ............................15-1Temperature gauge (coolant) ...............15-1Thermostat, test opening temperature ........40-7Torque valuesMetric ...............................65-1TroubleshootingAir intake. ...........................50-18Cooling .............................50-16Electrical ............................50-12General. .............................50-1Index-3 060106PN=3
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POWERTECH 2.9 LOEM DieselEnginesOPE
Page 3 and 4:
IntroductionEngine OwnerJohn Deere
Page 5 and 6:
IntroductionIdentification Views—
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ContentsPagePageRecord Keeping Warm
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Record KeepingEngine Serial Number
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Record KeepingOption Codes Descript
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SafetyRecognize Safety InformationT
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SafetyPrepare for EmergenciesBe pre
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SafetyHandle Chemical Products Safe
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SafetyAvoid High-Pressure FluidsEsc
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SafetyInstall Fan GuardsRotating co
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SafetyPrevent Acid BurnsSulfuric ac
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Fuels, Lubricants, and CoolantDiese
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Fuels, Lubricants, and CoolantBio-D
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Fuels, Lubricants, and CoolantMinim
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Fuels, Lubricants, and CoolantOILSC
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Page 37 and 38:
Fuels, Lubricants, and CoolantAddit
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Fuels, Lubricants, and CoolantSuppl
Page 41 and 42:
Engine Operating GuidelinesInstrume
Page 43 and 44:
Engine Operating GuidelinesLater In
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Engine Operating GuidelinesAEZ Inst
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Engine Operating GuidelinesVDO Inst
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Engine Operating GuidelinesAuxiliar
Page 51 and 52:
Engine Operating Guidelines4. Pull
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Engine Operating GuidelinesAEZ Inst
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Engine Operating GuidelinesNormal E
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Engine Operating GuidelinesWarming
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Engine Operating GuidelinesStopping
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Engine Operating GuidelinesUsing A
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Lubrication and MaintenanceObserve
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Lubrication and MaintenanceLubricat
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Lubrication and MaintenanceLubrican
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Lubrication & Maintenance/DailyDail
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Lubrication & Maintenance/DailyLubr
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Lubrication & Maintenance/DailyChec
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Lubrication & Maintenance/250 Hour/
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Lubrication&Maintenance/2000 Hour/2
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Service As RequiredAdditional Servi
Page 107 and 108:
Service As RequiredBleeding The Fue
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Service As RequiredAt Fuel Injectio
Page 111 and 112: Service As RequiredIMPORTANT: Whene
Page 113 and 114: Service As RequiredCAUTION: Only a
Page 115 and 116: Service As RequiredChecking FusesTh
Page 117 and 118: TroubleshootingGeneral Troubleshoot
Page 119 and 120: TroubleshootingA1—Speed Control U
Page 121 and 122: TroubleshootingSymptom Problem Solu
Page 137 and 138: StorageEngine Storage Guidelines1.
Page 139 and 140: StorageRemoving Engine from Long Te
Page 141 and 142: SpecificationsNOTE: Engine models l
Page 143 and 144: SpecificationsENGINE OPTION FUEL IN
Page 145 and 146: SpecificationsCD3029TF121 1602 RE53
Page 147 and 148: SpecificationsEngine Model Dipstick
Page 149 and 150: SpecificationsUnified Inch Bolt and
Page 151 and 152: Lubrication and Maintenance Records
Page 157 and 158: Emission System WarrantyU.S. Emissi
Page 159 and 160: John Deere Service Literature Avail
Page 161: IndexPagePageAAcid burns ..........
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