POWERTECHÃ¢Â„Â¢ 2.9 L OEM Diesel Engines - John Deere Industrial ...

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Fuels, Lubricants, and CoolantWater quality is important to the performance of thecooling system. Distilled, deionized, or demineralizedwater is recommended for mixing with ethylene glycoland propylene glycol base engine coolant concentrate.IMPORTANT: Do not mix ethylene glycol andpropylene glycol base coolants.IMPORTANT: Do not use cooling system sealingadditives or antifreeze that containssealing additives.DX,COOL3–19–27OCT05–2/210-12 060106PN=36
Fuels, Lubricants, and CoolantAdditional Information About Diesel Engine Coolants and Supplemental CoolantAdditivesEngine coolants are a combination of three chemicalcomponents: ethylene glycol or propylene glycolantifreeze, inhibiting coolant additives, and qualitywater.Coolant specificationsSome products, including John Deere COOL-GARDPrediluted Coolant, are fully formulated coolants thatcontain all three components in their correctconcentrations. Do not add an initial charge ofsupplemental coolant additives to these fullyformulated products.Coolants meeting ASTM D6210 do not require aninitial charge of supplemental coolant additives.Some coolant concentrates, including John DeereCOOL-GARD Coolant Concentrate, contain both glycolantifreeze and inhibiting coolant additives. Mix theseproducts with quality water, but do not add an initialcharge of supplemental coolant additives.Coolants meeting ASTM D4985 require an initialcharge of supplemental coolant additives.Replenish coolant additivesThe concentration of coolant additives is graduallydepleted during engine operation. Periodicreplenishment of inhibitors is required, even whenJohn Deere COOL-GARD or another fully formulatedcoolant is used. Follow the recommendations in thismanual for the use of supplemental coolant additives.Why use supplemental coolant additives?Operating without proper coolant additives will result inincreased corrosion, cylinder liner erosion and pitting,and other damage to the engine and cooling system. Asimple mixture of ethylene glycol or propylene glycoland water will not give adequate protection.Use of supplemental coolant additives reducescorrosion, erosion, and pitting. These chemicalsreduce the number of vapor bubbles in the coolant andhelp form a protective film on cylinder liner surfaces.This film acts as a barrier against the harmful effectsof collapsing vapor bubbles.Avoid automotive-type coolantsNever use automotive-type coolants (such as thosemeeting ASTM D3306). These coolants do not containthe correct additives to protect heavy-duty dieselengines. They often contain a high concentration ofsilicates and may damage the engine or coolingsystem.Water qualityWater quality is important to the performance of thecooling system. Distilled, deionized, or demineralizedwater is recommended for mixing with ethylene glycoland propylene glycol base engine coolant concentrate.All water used in the cooling system should meet thefollowing minimum specifications for quality:Chlorides
Page 1 and 2: POWERTECH 2.9 LOEM DieselEnginesOPE
Page 3 and 4: IntroductionEngine OwnerJohn Deere
Page 5 and 6: IntroductionIdentification Views—
Page 7 and 8: ContentsPagePageRecord Keeping Warm
Page 9 and 10: Record KeepingEngine Serial Number
Page 11 and 12: Record KeepingOption Codes Descript
Page 13 and 14: SafetyRecognize Safety InformationT
Page 15 and 16: SafetyPrepare for EmergenciesBe pre
Page 17 and 18: SafetyHandle Chemical Products Safe
Page 19 and 20: SafetyAvoid High-Pressure FluidsEsc
Page 21 and 22: SafetyInstall Fan GuardsRotating co
Page 23 and 24: SafetyPrevent Acid BurnsSulfuric ac
Page 25 and 26: Fuels, Lubricants, and CoolantDiese
Page 27 and 28: Fuels, Lubricants, and CoolantBio-D
Page 29 and 30: Fuels, Lubricants, and CoolantMinim
Page 31 and 32: Fuels, Lubricants, and CoolantDiese
Page 33 and 34: Fuels, Lubricants, and CoolantOILSC
Page 35: Fuels, Lubricants, and CoolantDiese
Page 39 and 40: Fuels, Lubricants, and CoolantSuppl
Page 41 and 42: Engine Operating GuidelinesInstrume
Page 43 and 44: Engine Operating GuidelinesLater In
Page 45 and 46: Engine Operating GuidelinesAEZ Inst
Page 47 and 48: Engine Operating GuidelinesVDO Inst
Page 49 and 50: Engine Operating GuidelinesAuxiliar
Page 51 and 52: Engine Operating Guidelines4. Pull
Page 53 and 54: Engine Operating GuidelinesAEZ Inst
Page 55 and 56: Engine Operating GuidelinesNormal E
Page 57 and 58: Engine Operating GuidelinesWarming
Page 59 and 60: Engine Operating GuidelinesStopping
Page 61 and 62: Engine Operating GuidelinesUsing A
Page 63 and 64: Lubrication and MaintenanceObserve
Page 65 and 66: Lubrication and MaintenanceLubricat
Page 67 and 68: Lubrication and MaintenanceLubrican
Page 69 and 70: Lubrication & Maintenance/DailyDail
Page 71 and 72: Lubrication & Maintenance/DailyLubr
Page 73 and 74: Lubrication & Maintenance/DailyChec
Page 75 and 76: Lubrication & Maintenance/250 Hour/
Page 87 and 88:
Lubrication & Maintenance/500 Hour/
Page 89 and 90:
Page 91 and 92:
Page 93 and 94:
Page 95 and 96:
Page 97 and 98:
Page 99 and 100:
Lubrication&Maintenance/2000 Hour/2
Page 101 and 102:
Page 103 and 104:
Page 105 and 106:
Service As RequiredAdditional Servi
Page 107 and 108:
Service As RequiredBleeding The Fue
Page 109 and 110:
Service As RequiredAt Fuel Injectio
Page 111 and 112:
Service As RequiredIMPORTANT: Whene
Page 113 and 114:
Service As RequiredCAUTION: Only a
Page 115 and 116:
Service As RequiredChecking FusesTh
Page 117 and 118:
TroubleshootingGeneral Troubleshoot
Page 119 and 120:
TroubleshootingA1—Speed Control U
Page 121 and 122:
TroubleshootingSymptom Problem Solu
Page 123 and 124:
Page 125 and 126:
Page 127 and 128:
Page 129 and 130:
Page 131 and 132:
Page 133 and 134:
Page 135 and 136:
Page 137 and 138:
StorageEngine Storage Guidelines1.
Page 139 and 140:
StorageRemoving Engine from Long Te
Page 141 and 142:
SpecificationsNOTE: Engine models l
Page 143 and 144:
SpecificationsENGINE OPTION FUEL IN
Page 145 and 146:
SpecificationsCD3029TF121 1602 RE53
Page 147 and 148:
SpecificationsEngine Model Dipstick
Page 149 and 150:
SpecificationsUnified Inch Bolt and
Page 151 and 152:
Lubrication and Maintenance Records
Page 153 and 154:
Page 155 and 156:
Page 157 and 158:
Emission System WarrantyU.S. Emissi
Page 159 and 160:
John Deere Service Literature Avail
Page 161 and 162:
IndexPagePageAAcid burns ..........
Page 163 and 164:
IndexPagePageP Lubrication system .
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