Installation Manual HLF-25, 30, 40, & 50 - Waltco

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Auxiliary Battery Kit w/Dual Cables 80101569Cut cables to required length.Use remaining length of cables to connect from auxiliarybatteries to vehicle batteries (truck applications only,trailers will use additional 0 ga. cables).Install terminal lugs on ends of cables as shown below.Protect wires from any sharp edges orholes that may abrade insulated coveringof wires.Secure battery cable so it does not comenear, or in contact with, other vehiclewiring, fuel lines, brake lines, air hoses,exhaust system, etc.Install cable lugs as shown below.AUXILIARY OR VEHICLEBATTERIESGR01961INSTALLATION OF TERMINAL LUGStrip 7/8” to 1” of insulation from end of cable.Slide heat shrinkable tubing onto cable.Insert bare wire into compression nut until it seats.IMPORTANT: Be sure to use correct compressionnut, use 1&2 gauge nut for 1 gaugecable, use 0 gauge nut for 0 gaugecable.Note: Copper wire should be flush with, or slightly pastnutHeat shrinkable tubingbefore installationCompression Nut7/8” to 1”GR00299Grip nut with wrench and turn terminal until nut seatsGR00300Page 40
Auxiliary Battery Kit w/Dual Cables 80101569Position heat shrinkable tubing over terminal and end ofcable.Note: Red heat shrink is applied to power cable andblack heat shrink to ground.Shrink tubing using electric heat gun or torch.Note: To reduce chance of damaging tube andcable, a heat gun is recommendedApply sufficient heat to produce thin bead of sealant allaround tube edgesBeads of SealantHeat ShrinkableTubingGR00301Page 41
Page 1 and 2: www.waltco.com Phone: 800.411.5685p
Page 3 and 4: IntroductionIf anyone observes impr
Page 5 and 6: Liftgates with Tilt Function• Pro
Page 7 and 8: Chapter 2Liftgate Terminology19. Mo
Page 9 and 10: Chapter 3 Determine Basic Mounting
Page 11 and 12: Chapter 4InstallationCut away vehic
Page 13 and 14: Chapter 4InstallationALTERNATIVE WE
Page 15 and 16: Chapter 4InstallationBolts heads sh
Page 17 and 18: Chapter 4OPTIONAL INSTALLATIONIf th
Page 19 and 20: Chapter 4InstallationRoute control
Page 21 and 22: Chapter 4INSTALLATION OF POWER CABL
Page 23 and 24: Chapter 4REMOVE MOUNTING BAR, WEDGE
Page 25 and 26: Chapter 4There is no speed adjustme
Page 27 and 28: Chapter 4ADJUST PLATFORM TILTAdjust
Page 29 and 30: Chapter 4Waltco offers three sugges
Page 31 and 32: Chapter 4STEP ADJUSTMENTInstallatio
Page 33 and 34: Chapter 5Placement of DecalsAll dec
Page 35 and 36: Chapter 7 FINAL INSPECTION SHEETIMP
Page 37 and 38: Hand Held Remote InstallationLPF Li
Page 39: Auxiliary Battery Kit w/Dual Cables
Page 43 and 44: Auxiliary Battery Kit w/Dual Cables
Page 45 and 46: Installation of Cab Shut Off Switch
Page 47 and 48: HLF WALK RAMP KITINSTALLATION INSTR
Page 49 and 50: HLF WALK RAMP KITINSTALLATION INSTR
Page 51 and 52: Chapter 8How To Order PartsRepairs
Page 53 and 54: Every vehicle that has a WALTCO Lif

Installation Manual HLF-25, 30, 40, & 50 - Waltco

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