Installation Manual HLF-25, 30, 40, & 50 - Waltco

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Auxiliary Battery Kit w/Dual Cables 80101569INSTALLATION OF CIRCUIT BREAKER(S)Batteries on a truck will require circuit breakers at boththe auxiliary batteries and the vehicle batteries.Locate and mount circuit breaker directly to batteriesusing copper terminal link supplied.Circuit breakers must be mounted to give goodprotection against any objects coming into contact withcircuit breaker terminals and causing a short. Positionsmust also be readily accessible to reset breakers.Note: Circuit Breaker is to rest solidly on battery toprevent vibration during transit.If unable to connect circuit breaker direct to batteries, anoptional 24”, maximum length, 2 Ga. battery cable maybe used.Connect cables as shown.Apply a generous amount of Dielectric Grease to allPositive (Hot) Battery terminals and Circuit Breakerterminals.Install circuit breaker decal, 80100829, near the circuitbreaker.For trucks, use remaining length of cables supplied withliftgate, and route from auxiliary batteries to vehiclebatteries.Install terminal lugs on cables as required per previousinstructions.Install circuit breaker and cables to vehicle batteries perprevious instructions.Protect wires from any sharp edges orholes that may abrade insulated coveringof wires.Secure battery cable so it does not comenear, or in contact with, other vehiclewiring, fuel lines, brake lines, air hoses,exhaust system, etc.Power (+) CablesCircuit BreakerDecalCable from liftgateGround (-) CablesCircuit BreakerTerminalLinksIMPORTANT:DO not operate liftgate until Mounting Bar has beenremoved from liftgate.Circuit BeakerSee below for trailer applications.Cable to vehiclebatteries or nose oftrailerGR01962Page 42
Auxiliary Battery Kit w/Dual Cables 80101569Trailer applications:Using 0 ga. cable, supplied with trailer kit, cut two (2)lengths to reach from auxiliary batteries to nose oftrailer.Install compression cable lugs as shown earlier.For trailer applications.Install dual pole socket in nose of trailer. Drill 1-3/4”hole in trailer and mount with hardware provided.Route cables from auxiliary batteries to nose of trailer.Install cables to socket as shown.IMPORTANT: Be sure to orientate cables as shown,power (+) to the left, ground (-) to theright.Attach Power (+)Cable This SideDual Pole SocketPower (charge) cable from tractor batteriesto trailer must also be protected with a 1<strong>50</strong>amp circuit breaker at the tractor batteries.Attach Ground (-)Cable This SideCables made from0 ga. cableGR02770EO6663Rev 029-8-11Page 43
Page 1 and 2: www.waltco.com Phone: 800.411.5685p
Page 3 and 4: IntroductionIf anyone observes impr
Page 5 and 6: Liftgates with Tilt Function• Pro
Page 7 and 8: Chapter 2Liftgate Terminology19. Mo
Page 9 and 10: Chapter 3 Determine Basic Mounting
Page 11 and 12: Chapter 4InstallationCut away vehic
Page 13 and 14: Chapter 4InstallationALTERNATIVE WE
Page 15 and 16: Chapter 4InstallationBolts heads sh
Page 17 and 18: Chapter 4OPTIONAL INSTALLATIONIf th
Page 19 and 20: Chapter 4InstallationRoute control
Page 21 and 22: Chapter 4INSTALLATION OF POWER CABL
Page 23 and 24: Chapter 4REMOVE MOUNTING BAR, WEDGE
Page 25 and 26: Chapter 4There is no speed adjustme
Page 27 and 28: Chapter 4ADJUST PLATFORM TILTAdjust
Page 29 and 30: Chapter 4Waltco offers three sugges
Page 31 and 32: Chapter 4STEP ADJUSTMENTInstallatio
Page 33 and 34: Chapter 5Placement of DecalsAll dec
Page 35 and 36: Chapter 7 FINAL INSPECTION SHEETIMP
Page 37 and 38: Hand Held Remote InstallationLPF Li
Page 39 and 40: Auxiliary Battery Kit w/Dual Cables
Page 41: Auxiliary Battery Kit w/Dual Cables
Page 45 and 46: Installation of Cab Shut Off Switch
Page 47 and 48: HLF WALK RAMP KITINSTALLATION INSTR
Page 49 and 50: HLF WALK RAMP KITINSTALLATION INSTR
Page 51 and 52: Chapter 8How To Order PartsRepairs
Page 53 and 54: Every vehicle that has a WALTCO Lif

Installation Manual HLF-25, 30, 40, & 50 - Waltco

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