TotalPac®2 Dry - FIREFLEX SYSTEMS

Advanced Integrated Fire Protection SystemsTOTALPAC ® 2Owner's OperationandMaintenance ManualDRY PIPEDecember 2008FM-086G-0-8E

TOTALPAC2TOTALPAC2 Integrated Fire Protection SystemOWNER'S OPERATION & MAINTENANCE MANUALManufactured by FireFlex Systems Inc.1935 Lionel-Bertrand BlvdBoisbriand, QC (Canada) J7H 1N8Tel: (450) 437-3473 Toll free: (866) 347-3353Fax: (450) 437-1930Web Site: http://www.fireflex.com - E-Mail: info@fireflex.comFM-086G-0-8E

TOTALPAC2TOTALPAC2 Integrated Fire Protection SystemOWNER'S OPERATION & MAINTENANCE MANUALTable of contentsDRY PIPEDescriptionForm N oGeneral ...................................................................................................................................... FM-086G-0-171- Applicable standards2- Listings & Approvals3- Environment4- General description5- Features6- Configuration DescriptionMechanical Section ................................................................................................................. FM-086G-0-261- Installation, Operation and Instruction1.1- Installation1.2- Preliminary inspection before placing the system in service1.3- Placing the system in service1.4- System operation1.5- Emergency instructions1.6- Inspections & tests1.7- Maintenance2- Dry Pipe Standard Trim Schematic3- Dry Pipe High Pressure (HP) Trim SchematicAir Supply Section ................................................................................................................... FM-086G-0-431- Cabinet2- SkidAir supply option: Viking Dehydrator ................................................................................. FM-086G-0-44Air supply option: Viking Accelerator ................................................................................. FM-086G-0-52Controls Section ...................................................................................................................... FM-086G-0-30Continued on next page…FM-086G-0-8E

TOTALPAC2TOTALPAC2 Integrated Fire Protection SystemOWNER'S OPERATION & MAINTENANCE MANUALFM-086G-0-8E

Page 2 of 2TOTALPAC2 Integrated Fire Protection SystemGeneral Section – Dry Pipe SystemTOTALPAC25. FeaturesThe TOTALPAC2 unit is superior than many other productsavailable on the market now and has been manufacturedby the company that has introduced and developed theconcept of integrated fire protection systems in the market.Main features are:- Trouble free design for safe and easy application- Available in 5 sizes from 1½" to 6" diameter- Uses the Viking Dry or Deluge Valves- Compact, aesthetic and easy to move- User-friendly standardized owner's manual with every unit- Unique serial number on every unit- Uses only UL, C-UL Listed and FM Approved components- Designed in accordance with NFPA Standards- Trim is fully assembled and tested at the factory- All trims are galvanized steel, Listed and Approved for 250psi (1724 kPa) service maximum.- Water supply and drain connections on both sides, availableboth with grooved end or flanged fittings- Sturdy 14 Gauge steel cabinet or skid painted fire red withoven baked polyester powder on phosphate base- Textured rust proof finish- Neoprene gasket on all doors to eliminate vibrations- Easily removable doors for ease of access- Key-alike locks on all cabinet doors- Manufactured under ISO-9001 quality control procedures.6. Configuration DescriptionA dry pipe system is a fixed fire-protection system usingpiping filled with pressurized air or nitrogen, supplied from adependable source. Closed heat sensitive automaticsprinklers spaced and located in accordance withrecognized installation standards are used to detect a fire.Upon operation the sprinklers discharge water over aspecific area to control or extinguish the fire. As the waterflows through the system an alarm is activated to indicatethe system is operating. Only those sprinklers immediatelyover or adjacent to the fire operate, minimizing waterdamage.TOTALPAC2 regular Dry Pipe systems are built around theViking conventional trim using Dry Pipe Valve Model F-1.The valves are rated up to a maximum of 175 psi WWP (1207 kPa) max. and are available in the following diameters: 4" (100 mm) 6" (150 mm)TOTALPAC2 HP ® Dry Pipe systems are built around theViking Easy-Trim using Deluge Valves Model E-3 for 1½"(40 mm) diameter (Model E-4 is the Halar ® Coated versionfor use in corrosive environments) and Model E-1 for 2" (50mm) diameter and up (Model E-2 is the Halar ® Coatedversion for use in corrosive environments).The valves are rated up to a maximum of 250 psi WWP(1724 kPa) max. and are available in the followingdiameters: 1½" (40 mm) 3" (80 mm) 6" (150 mm) 2" (50 mm) 4" (100 mm)The standard and HP ® TOTALPAC2 Dry Pipe systems areboth supplied with a flange–groove Dry Pipe or DelugeValve. Units with a flange–flange Dry Pipe or Deluge Valveare also available on request.FM-086G-0-17C

TOTALPAC2 Page 1 of 14TOTALPAC2 Integrated Fire Protection SystemMechanical Section - Dry Pipe System1- Installation, Operations & InstructionsSee Trim Schematic at the end of the currentSection1.1 Installation.1 Install the TOTALPAC2 unit and connect the systemaccording to instruction manual and technical datasupplied.Note: The drain collector shall be connected to an open drain.Do not restrict or reduce drain piping..2 Install the automatic sprinkler piping, in accordance withapplicable NFPA standards..3 Conform to local municipal or other codes regardinginstallations of fire protection systems..4 Perform preliminary inspection outlined below prior toputting system in service..5 Put the system into operation as outlined below..6 Perform the annual inspection sequence..7 If the system does not operate as it should, make thenecessary corrections according to manuals issued orconsult your distributor or FireFlex Systems Inc.. 8 Make sure that building owner or a delegatedrepresentative has received instructions regarding theoperation of the system.TOTALPAC2 Units must be installed in an area not subject tofreezing temperatures or physical damage.1.2 Preliminary inspection before putting thesystem into operation HP Dry Pipe System.1 Open door to mechanical section. Main Water SupplyControl Valve (D1) should be CLOSED. Air supplymust be CLOSED (see AIR SUPPLY SECTION). FlowTest Valve (B6) and main drain valve (D3) must beCLOSED. Alarm test valve (B5) must be CLOSED. Allgauges should show 0 psi pressure..2 Using the built-in contractor's hydrostatic test ports(see TRIM SCHEMATIC and AIR SUPPLY for location)fill sprinkler system with water and maintain a pressureof 200 psi for 2 hours. Correct leaks if any beforecompleting test. OPEN main drain valve (D3)completely. Completely drain the sprinklers piping.Caution ! Do not subject the air pressure gauges tohydrostatic pressures above 250 psi. Close gaugevalves before proceeding with hydrostatic test..3 Connect all the supervisory and alarm devices, ifapplicable, according to electrical schematics (see onfield wiring diagram in PROGRAMMING SECTION)..4 If applicable, connect the AC power for the integratedair compressor on a separate breaker in the electricdistribution panel (see TBB on field wiring diagram inPROGRAMMING SECTION).Note: Do not use this circuit breaker for other parallelapplications. If necessary, equip each circuit breaker with asecurity seal in order to avoid accidental closing..5 After the HP ® Dry Valve is set, operation requires therelease of priming water from the priming chamber.This may be by automatic or manual operation. Forspecific trim arrangement, refer to the MECHANICALTRIM DESCRIPTION.Refer to current Viking Technical Data describing individualcomponents of the specific Viking Dry pipe System.Technical Data describing the Viking Dry pipe valve, andother system components are available in the VikingEngineering Design Data Book, CD-ROM or Web Site.Also, refer to applicable installation standards, codes andAuthorities Having Jurisdiction. Regular Dry Pipe System.1 Open door to mechanical section. The Main WaterSupply Control Valve (D1) should be CLOSED..2 Open Drain Valve (D3) located on the inlet of the DryValve (A1)..3 Drain all water from the dry pipe system. If thesystem has operated or if water has entered thesystem, open all auxiliary drains and the system testvalve. Allow enough time to completely drain thesystem.Perform steps 4 through 10 to set the dry valve and /or inspect the internal operating parts of the dryvalve..4 Verify that the dry pipe system is not pressurized.FM-086G-0-26C

Page 2 of 14TOTALPAC2TOTALPAC2 Integrated Fire Protection SystemMechanical Section - Dry Pipe System.5 Referring to Figure 2, use a 15/16" wrench to loosen andremove hand-hole cover bolts (W). Remove hand-holeCover (Z1).Caution ! Clapper arm assembly (H) and clapper assemblyare spring loaded to open. NEVER place hands inside theDry Valve if the clapper assembly is latched closed.To release a latched clapper assembly for service:.a Insert the re-setting tool through the hole in hookassembly (Q), across the fulcrum cast on top ofclapper arm assembly (H) until the re-setting toolcontacts the stopping boss on top of clapper armassembly (H) (see Fig.2C).b Apply a downward force on the end (outside the valve)of the re-setting tool. Hook assembly (Q) will slidetoward the hand-hole and off clapper armassembly (E). Clapper arm assembly (E) and clapperassembly (H) will forcefully open, impact againstlatch (B) and latch in the open position.Note: Inspection and cleaning procedure step 6 below isconsidered part of the annual trip test..6 Inspect and clean the internal parts of the valve. Givespecial consideration to the water seat (R), air seat (V)and clapper rubber (U). Wipe away all contaminants,dirt, and mineral deposits. Do not use solvents orabrasives.Operate all parts to test freedom of movement. Renewor replace damaged or worn parts as required.Caution ! NEVER apply any lubricant to seats, gaskets, orany internal operating parts of the Dry Valve. Petroleumbased grease or oil will damage rubber components andmay prevent proper operation of the Dry Valve.TABLE 1MaximumAir Pressure SettingWater Pressure Minimum MaximumPSI kPa PSI kPa PSI kPa50 345 15 103 25 17275 517 20 138 30 207100 690 25 172 35 241150 1034 35 241 50 310175 1207 45 310 60 345.7 To set the dry valve clapper: (refer to figures2, 2a, 2b & 2c).a Raise the latch (B) to release spring loaded clapperarm assembly (H) from the latched open position..b Move the clapper arm assembly (H) down towardthe horizontal position (see figure 2B)..c While holding spring loaded clapper armassembly (H) down, insert the re-setting toolthrough the hole in the hook assembly (Q) acrossthe fulcrum cast on the top of the clapper armassembly (H), until the re-setting tool contacts thestopping boss as shown in Fig. 2C..d Apply a sharp upward force at the end of the resettingtool. Hook (Q) will slide forward on the resettingbar and latch the clapper closed with apositive setting action. (See Fig. 2C)..8 Priming water is not required and may not bedesirable where clean, good quality fresh water is notavailable. If priming water is desired, fill the dry valvewith water to the bottom of the hand-hole..a Verify that the intermediate chamber of the dryvalve is free of water. No water should flow fromthe drip check valve (B7) when plunger is pushed..9 Visually inspect hand-hole cover gasket (Z2). Verifythat it is in good condition..10 Re-install hand-hole cover (Z1), gasket (Z2) andhand-hole cover bolts (W)..11 Close all auxiliary drains, the system test valve (B6),and the priming water level test valve (B1) on the dryvalve trim. The main drain valve (D3) should remainopen..12 If equipped with a Viking Accelerator and externalAnti-flood device:.a Close the ½" (15mm) anti-flood isolation valve..b Observe the air pressure gauge on top of theAccelerator. The gauge must read zero before theaccelerator will automatically reset. It may benecessary to loosen, remove, and re-install (useappropriate wrench) the air gauge to vent trappedair pressure from the upper chamber of theAccelerator..13 Open the dry system air supply and establish desiredsystem pressure. See Table 1 above for suggestedair pressure settings. NEVER EXCEED 60 PSI (414kPa) AIR PRESSURE.FM-086G-0-26C

TOTALPAC2 Page 3 of 14TOTALPAC2 Integrated Fire Protection SystemMechanical Section - Dry Pipe System.14 Verify that the intermediate chamber of the dry valve isfree of water. No water should flow from the drip check(B7) when the plunger is pushed ..15 If equipped with a Viking Accelerator and External AntifloodDevice: When pressure in the accelerator airpressure gauge equals the system set pressure, OPENand secure the ½" (15mm) anti-flood isolation valve..16 Slowly open the water supply main control valve (D1)..17 When flow is developed from the main drain (D3),CLOSE the main drain valve..18 Fully open the water supply main control valve (D1)..19 Secure all valves in their normal operating position..20 Notify Authorities Having Jurisdiction and those in theaffected area that the system is in service.1.3 Placing the System In Service Regular Dry Pipe system: (refer to Fig.2) When the DryPipe System is ready to be placed in service, verify that allequipment is adequately heated and protected to preventfreezing and physical damage.Caution ! The dry valve clapper must be latched openduring performance of the hydrostatic test. Do notperform a 200 psi (1 379 kPa) hydrostatic system test withthe dry valve clapper in the closed (set) position.Never exceed 60 PSI (414 kPa) pressure in the systempiping with the dry valve clapper closed.Do not expose the Viking Accelerator to the hydrostatictest. For warnings and considerations regardinghydrostatic testing of the Viking Accelerator and othersystem components, refer to technical Data for theequipment used..1 Verify that the water supply main water supply controlvalve (D1) is closed..2 Open the main drain valve (D3) (located on the inlet ofthe dry valve) (A1)..3 Drain all water from the dry pipe system. If the systemhas operated, or if water has entered the system, openall auxiliary drains and the system main drain valve (D3).Allow enough time to completely drain the system..4 If equipped with a Viking Accelerator and external Antiflooddevice:.a Close the ½" (15mm) anti-flood isolation valve..b Observe the air pressure gauge on top of theAccelerator. The gauge must read zero before theaccelerator will automatically reset. It may benecessary to loosen, remove, and re-install (useappropriate wrench) the air gauge to vent trapped airpressure from the upper chamber of the Accelerator..5 Pressurize the dry pipe system as per table 1 above andMAKE SURE NOT TO EXCEED 60PSI (414 kPa). Donot perform pressure test on the trim. Correct all leaksbefore leaving this test. OPEN Main Drain Valve (D3).Completely flush the Dry Pipe System. Verify that thedry valve intermediate chamber is free from water. Nowater should flow from the drip check (B7) when theplunger is pushed..6 Connect the 120/220 VAC power feed for the optionalAir compressor on a separate breaker at the electricaldistribution panel. (see TBB at FIELD WIRINGDIAGRAM)..7 Install the cover back on the junction box.Note: Do not use this circuit breaker for any otherparallel application. Provide the circuit breaker with asafety lock if necessary to avoid any accidental closure.If equipped with a Viking Accelerator and externalAnti-flood device: when the pressure shown on theAccelerator pressure gauge equals the system setpressure shown on the Dry Pipe System air pressuregauge (E3), OPEN and secure the ½" (15mm) Antifloodisolation valve..8 Slowly OPEN the main water supply controlvalve (D1)..9 When flow is developed from the main drain, CLOSEthe main drain valve (D3)..10 Fully OPEN the water supply main control valve (D1)..11 Secure all valves on their normal operating position..12 Notify Authorities Having Jurisdiction and those in theaffected area that the system is in service. HP ® Dry Pipe System:.1 Verify that the system has been properly drained.Flow Test Valve (B6) should be open. Verify that theEmergency Release (B10) handle is closed. Primingvalve (B1) should be closed. Once sprinkler piping isdrained, close system main drain valve (D3)..2 Restore pneumatic pressure to the system piping.Maintain as required to the Anti-Flood Device..3 Open Priming valve (B1). Water pressure should bepresent on Priming Water Gauge (B11)..4 Open Flow test Valve (B6)..5 Partially open Main Water Supply Control Valve (D1)..6 When full flow develops from Flow test Valve (B6),close the Flow test Valve..7 Fully open and secure Main Water Supply ControlValve (D1)..8 Verify that the Alarm Test Valve (B5) is close and thatall other valves are in their normal operating position..9 Depress the plunger of the Drip Check (B7). No watershould flow from the Drip Check when the plunger ispushed.FM-086G-0-26C

Page 4 of 14TOTALPAC2TOTALPAC2 Integrated Fire Protection SystemMechanical Section - Dry Pipe SystemImportant Settings HP ® Dry Pipe System:.1 Provide a minimum or maximum pneumatic air pressure toAnti-Flood Device as shown in Table 1 above for systemwater pressures up to 250 psi (17,2 BAR) maximum..a Set air pressure supervisory switch (E3) to activate at5 psi less than the set pneumatic supervisory airpressure on pressure drop, as shown in Table 1..b Air supervisory switch (E3) should be wired to activatean alarm to signal a "low air" pressure condition.Activation of an alarm to signal a high pressurecondition may be installed. Refer to the applicableinstallation standards and Authority HavingJurisdiction..2 Alarm pressure switch (C1) should activate whenpressurized to 4 to 8 psi (27 to 55 kPa) on pressure rise.Alarm pressure switch (C1) should be wired to activate thewater flow alarm.1.4 System Operation1.4.1 In the SET condition: Regular Dry Pipe system: In the normal set condition thesystem piping is filled with compressed air or nitrogen. Theclapper (E) and air plate (L) assemblies (see Figure 2)combine to form a floating member assembly. With theclapper assembly (E) latched closed, system air pressureforces the member assembly down, sealing the water seat (R)from the intermediate chamber. HP ® Dry Pipe System: System water supply pressureenters the priming chamber of the Dry Valve (A1) through the¼" (8 mm) priming line which includes a normally open primingvalve (B1), strainer (B2), restricted orifice (B3) and check valve(B4. In the SET position, the water supply pressure is trappedin the priming chamber by check valve (B4) and Anti-flooddevice.Anti-flood device is held closed by pressure maintained on thesystem riser. Air pressure is isolated from the Deluge outlet on3" systems and above by a Viking Easy-Riser soft seat checkvalve (D2). The pressure in the priming chamber holds theDeluge Valve (A1) clapper closed, keeping the outlet chamberand system piping dry.1.4.2 In a fire condition: Regular Dry Pipe system: When a sprinkler operates, thesystem air pressure is reduced. When system air pressure isreduced to the differential pressure tripping point of the valve,water supply pressure in the inlet chamber lifts the memberassembly off the water seat (R) and flows into the intermediatechamber.As the member assembly continues to rise, the latchinghook (Q) is forced against operating pin (Y) which causesthe hook (Q) to pivot on hook rod (F2) and unlatch theclapper.The clapper is spring-loaded and swings to a full-openlocked position (see figure 2A). When equipped with theoptional Accelerator and external Anti-flood Device, a dropin system air pressure causes the Accelerator to operate.Operation of the Accelerator causes the Anti-floodDevice to open allowing system air pressure to enter thedry valve intermediate chamber. This immediately destroysthe pressure differential, causing the member assembly torise faster.The intermediate chamber is normally at atmosphericpressure and is connected to the alarm line. When thevalve trips the intermediate chamber and alarm line arepressurized with the system water pressure, activatingalarms connected to the Dry Valve trim.Sprinkling continues until the main supply water controlvalve (D1) is manually closed. HP ® Dry Pipe System: When a Viking sprinkler headoperates, pressure in the system piping escapes causingalarms controlled by Air Supervisory Switch (E4) to activateand Anti-flood Device to open. When Anti-flood Deviceopens, pressure is released from the priming chamber toopen drain manifold faster than it is supplied through therestricted orifice (B3). The Deluge valve (A1) clapperopens to allow water to flow into the system piping andactivate alarm devices, including a water flow AlarmPressure Switch (C1). Water will immediately flow from anysprinklers which may have operated. When the deluge valveoperates, the sensing end of the PORV (B9) is pressurized,causing the PORV to open. When the PORV opens, it drains thepriming water pressure of the priming chamber, preventing theDeluge Valve (A1) from resetting, even if the open releasingdevices close. The Deluge Valve can only be reset after thesystem is taken out of service, and the outlet chamber of thedeluge valve and associated trim piping is depressurized anddrained.Downstream of the discharge outlet, a check valve (D2) isinstalled to isolate the discharge outlet from system airpressure. When the water from the discharge outlet passesby the check valve, it will enter to air connection to thesystem riser. To eliminate water from entering the VikingHP dry system trim, a Model A-1 Float Check Valve (F5) isinstalled between the anti-flood device and the systemriser. The Model A-1 Float Check Valve (F5) allows air topass from the system riser to the anti-flood device to set thesystem.When the system discharges, the Model A-1 Float CheckValve (F5) closes when water flows to the inlet side of thedevice, protecting the anti-flood device from water pressureon its inlet end and protecting the Deluge Valve from resetting.FM-086G-0-26C

TOTALPAC2 Page 5 of 14TOTALPAC2 Integrated Fire Protection SystemMechanical Section - Dry Pipe SystemDOutletACZ2BWQZ1YHEGJF1F2GXKGMLWPVU1.4.2 Trouble conditions:TFigure 2 Regular Dry Pipe system: If the valve trips when nosprinkler has fused, either there a loss of air in the system oran extreme pressure surge in the water supply. If there is aloss of air in the system, check for leaks and check forproper air supply. Consider adding a Air PressureMaintenance Device on systems provided with an externalair supply. If there is an extreme surge in the water supply,increase the air pressure on the system. The maximum limitis 60 psi (414 kPa).Note: Increasing system air pressure may increase trip time ofthe dry valve.If water is constantly passing through the drip check (B7)when the valve is in the SET position, either water is leakingover the water seat into the intermediate chamber or thealarm test valve (B5) in the bypass connection of the dryvalve trim is not tightly closed. If water is leaking over theseat of the valve, inspect and clean the water seat andclapper rubber (Refer to section 4. PLACING THE SYSTEMIN SERVICE). Consider replacing the clapper rubber. If thewater seat has been pitted or damaged by debris it may benecessary to replace the base assembly. If the alarm testvalve (B5) is leaking, verify that water is not getting past thevalve. HP ® Dry Pipe System: In the event of an air supplyfailure and slow leakage of air from the system piping,alarms connected to the Air Supervisory Switch (E3) willsignal a low air pressure condition.SRNInlet ChamberIntermediateChamberFailure to restore air supply to the system will result inoperation of the Anti-Flood Device and the Deluge valve(A1) will open. Similarly, if the system piping is leakingdue to mechanical damage, the Anti-Flood Device willoperate and the Deluge valve (A1) will open. Water willflow from any open sprinklers or piping on the system.Water motor alarms (C2) and alarms connected to AlarmPressure Switch (C1) will activate.1.4.3 Manual operation:Anytime the handle of the Priming Water Level TestValve (B1) on the regular Dry Pipe system or theEmergency Release (B10) on the HP Dry pipe system ispulled, pressure is released from the priming chamber;Dry Pipe or Deluge Valve (A1) will open.Water will flow from any open sprinklers and/or otheropening in the sprinkler piping and alarm devices (C1 &C2) will operate.FM-086G-0-26C

Page 6 of 14TOTALPAC2TOTALPAC2 Integrated Fire Protection SystemMechanical Section - Dry Pipe System1.5 Emergency Instructions(Refer to Trim Schematic)To take system Out of Service:WARNING ! Placing a control valve or detection system outof service may eliminate the Fire Protection capabilities ofthe system. Prior to proceeding, notify all AuthoritiesHaving Jurisdiction. Consideration should be given toemploy a fire patrol in the affected areas.After a fire, verify that the fire is OUT and that placing thesystem out of service has been authorized by theappropriate Authority Having Jurisdiction..1 Close Water Supply Control Valve (D1)..2 Open system Main Drain Valve (D3).Note: Electric alarms controlled by a pressure switchinstalled in the ½" (15mm) NPT connection (C2) for a NoninterruptibleAlarm Pressure Switch cannot be shut-off untilthe Dry Pipe Valve or Deluge Valve is reset or taken out ofservice..3 Shut-off the air (or nitrogen) supply to the dry systempiping (Refer to the Air Supply Section for additionaldetails)..4 Relieve all pressure prom the dry system piping. If thesystem has operated, open all auxiliary drains and theSystem Test Valve (B6) to allow the system to draincompletely..5 On HP ® Dry Pipe System, close Priming Valve (B1).Sprinkler systems that have been subjected to a firemust be returned to service as soon as possible. Theentire system must be inspected for damage, andrepaired or replaced as necessary..6 Replace any sprinkler heads that have been damaged,or have been exposed to fire conditions..7 Perform all maintenance procedures recommended inMAINTENANCE, describing individual components ofthe system that has operated..8 Return the system to service as soon as possible.Refer to PLACING THE SYSTEM IN SERVICE.FM-086G-0-26C

TOTALPAC2 Page 7 of 14TOTALPAC2 Integrated Fire Protection SystemMechanical Section - Dry Pipe System1.6 Inspections & TestsIt is imperative that the system be inspected on a regularbasis. Refer to INSPECTIONS and TESTS recommended incurrent Viking technical Data describing individualcomponents of the Viking Single Interlocked Dry pipe Systemused.The frequency of the inspections may vary due tocontaminated water supplies, corrosive or humidatmospheres as well as the condition of the air supply to thesystem. In addition to the instructions herewith, localAuthority Having Jurisdiction may have additionalmaintenance, testing and inspection requirements which mustbe followed.Warning ! Any system maintenance which involves placing acontrol valve or detection system out of service mayeliminate the fire protection capabilities of that system.Prior to proceeding, notify all Authorities HavingJurisdiction. Consideration should be given to employmentof a fire patrol in the affected areas..9 Verify that the water supply main control valve (D1) isopen, and all other valves are in their normal operatingposition. If equipped with an optional Anti-flood Devicethe ½" Anti-flood Device isolation valve must be OPENand secured.1.6.2 Drain Test:All sprinkler systems trims need to be properly drainedand this is no different for the TOTALPAC2 units. In orderto avoid back pressurizing the trim, the drain manifoldoutlet shall be piped to an open drain.Article 10-2.4.4 of NFPA-13, 1999 titled "SystemOperational Tests reads: The main drain valve shall beopened and remain open until the system pressurestabilizes. The static and residual pressures shall berecorded on the contractor's test certificate.This mandated drain test will flow a significant amount ofwater and is the perfect opportunity to flush the systemand confirm that the open drain works as intended.1.6.1 Full Flow Trip test:Performance of a Trip Test is recommended annually duringwarm weather.Caution ! Performing this test will cause the Dry pipe Valveto open. Water will flow into the sprinkler piping and fromany open sprinkler unless the Optional Shut-Off Valve isinstalled and closed prior to the test. Take necessaryprecautions to prevent damage.Note: Alarms and electric panels controlled by the alarmpressure switch (C1) cannot be interrupted..1 FULLY OPEN the main drain valve (D3) to flush away anyaccumulation of foreign material..2 CLOSE the main drain valve (D3)..3 Record water pressure supply pressure (B12) and systempneumatic pressure (B11)..4 Open the inspectors system test valve to simulateoperation of the dry system. Record the following:.a Elapsed time from opening of the inspectors test valveto operation of the dry valve..b System pressure (B11) when the dry valve operated..c Elapsed time from opening of the inspectors test valveto development of full flow of water from the systeminspectors test connection..d Any other information required by the Authority HavingJurisdiction..5 Verify that alarms operate properly..6 Allow water to flow from the system inspectors testconnection until it appears clear and clean..7 When test is complete, close the water supply maincontrol valve (D1)..8 Perform steps of PLACING SYSTEM IN SERVICE.FM-086G-0-26C

Page 8 of 14TOTALPAC2TOTALPAC2 Integrated Fire Protection SystemMechanical Section - Dry Pipe System1.7 MaintenanceNote: The owner is responsible for maintaining the fireprotection system and devices in proper operating condition.For additional details, refer to MAINTENANCEINSTRUCTIONS provided in Viking Technical Data describingindividual components of the Viking Preaction System used.Where difficulty in performance is experienced, the valvemanufacturer or his authorized representative shall becontacted if any field adjustment is to be made.The following requirements are based upon NFPA-25:Records.Records of inspections, tests, and maintenance of the systemand its components shall be made available to the authorityhaving jurisdiction upon request. Typical records include, butare not limited to, valve inspections; flow, drain, and pumptests; and trip tests of dry pipe, deluge, and preaction valves.Acceptance test records should be retained for the life of thesystem or its special components. Subsequent test recordsshould be retained for a period of 1 year after the next test.The comparison determines deterioration of systemperformance or condition and the need for further testing ormaintenance.Monthly:.1 Inspection of gauges (B11 & B12) to ensure goodcondition and normal water supply pressure..2 Control valve (A1) shall be externally inspected. Thevalve inspection shall verify the following:.a The gauges indicate that normal supply waterpressure is being maintained..b The valve is free of physical damage..c All valves are in the appropriate open or closedposition..d There is no leakage from the alarm drains.Quarterly:.3 Alarm Device (pressure or flow switch).(Testing by opening the alarm test valve (B5)).4 Main Drain Test (Riser Flow Test) to determine if changein water supply or control valve position.Test procedure:.5 Record the pressure indicated by the supply water gauge(B12)..6 Close the alarm control valve (D1)..7 Fully open the main drain valve (D3)..8 Record residual pressure..9 Close the main drain valve (D3) slowly..10 Record the time taken for supply water pressure to returnto the original pressure..11 Open the alarm control valve (D1)..12 Quick opening devices.Semi-Annually:.13 Valve supervisory switch shall be tested to verify theoperation of the switch upon movement of the handwheel.Annually:.14 Trip test: every years with control valve partially open..15 Record on trip test including trip time and relatedinformation shall be maintain locally for comparison..16 Automatic air pressure maintenance device (as permanufacturer instruction).17 Leak resulting in air pressure losses greater than 10psi per week shall be repaired.Every 5 years:.18 Test on gauge (gauge precision required: less than 3%of the full scale).19 Test on control valves operation.20 Main drain test.FM-086G-0-26C

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Page 10 of 14TOTALPAC2TOTALPAC2 Integrated Fire Protection SystemMechanical Section - Dry Pipe System2 - Standard Dry Pipe System2.1 GeneralThe TOTALPAC2 Dry Pipe System with the Viking Dry PipeTrim utilizes a Viking Dry Valve (A1). The system piping fromthe Dry Pipe Valve to the fusible sprinklers is filled withpressurized air or nitrogen.Dry Pipe TOTALPAC2 Systems are commonly used to protectunheated structures or areas where the system is subject tofreezing conditions.Note: The TOTALPAC2 Trim is provided with a contractor'shydrostatic test water supply port handily located on the trim(see trim schematic for exact location). Simply remove theplug of the Tee connection and connect the test pumpbetween this port and the system side port located on the airtrim (refer to AIR SUPPLY SECTION for exact location).2.2 Normal condition.1 Valves:.a Water supply control valve (D1) OPEN..b Every water supply control valves situatedupstream shall be OPEN.c Priming level test valve (B1) CLOSED..d Main drain valve (D3) CLOSED..e Alarm test valve (B5) CLOSED..f Air supply valve (E10) OPEN. (See AIR OPTIONSECTION)..g Pressure gauges valves are OPEN..2 Pressure gauges:.a Water supply (B12) = pressure of water supply..b Air pressure (B13) = As per Table 1 below..3 Pressure switches:.a Low / high air supervisory switch (E2) : as perTable 1 below..b Alarm switch (C1) - should operate when pressureis equal or above 5 psi.TABLE 1MaximumAir Pressure SettingWater Pressure Minimum MaximumPSI kPa PSI kPa PSI kPa50 345 15 103 25 17275 517 20 138 30 207100 690 25 172 35 241150 1034 35 241 45 310175 1207 40 310 50 345REFER TO TRIM SCHEMATIC.FM-086G-0-26C

TOTALPAC2 Page 11 of 14Trim Schematic:TOTALPAC2 Integrated Fire Protection SystemStandard Dry Pipe SystemMechanical Section - Dry Pipe SystemTrim Components:A. Valve:A1 Dry valveB. Dry Valve Trim:B1 Priming / water level test valveB2 N/AB3 1/16" Restricted orificeB4 N/AB5 Alarm test valveB6 N/AB7 Drip check valveB8 Drain check valveB9 N/AB10 N/AB11 N/AB12 Water supply pressure gauge & valveB13 N/AB14 N/AB15 7/32" Restricted orificeC. Water Flow Alarm Equipment:C1 Alarm pressure switchC2 Connection to water motor gong (strainer suppliedby contractor)C3 Hydraulic alarm cut-off valveD. Valve:D1 Water supply control valveD2 N/AD3 Main drain valveE. Supervisory Air Supply:E3 Air supply pressure gaugeE4 Air supervisory pressure switch(See AIR SUPPLY SECTION for additional details)NOTE1. Plug cap to optional accelerator2. Location of main drain valve (D3) on 3" diam.system.FM-086G-0-26C

Page 12 of 14TOTALPAC2TOTALPAC2 Integrated Fire Protection SystemMechanical Section - Dry Pipe System3 - High-Pressure Dry Pipe System (HP®)3.1 GeneralThe TOTALPAC2 HP ® Dry Pipe System with the Viking HighPressure (HP ® ) Dry Pipe Trim utilizes a Viking Model EDeluge Valve (A1). The system piping from the Dry PipeValve to the fusible sprinklers is filled with pressurized air ornitrogen. A riser check valve is required to isolate the systemair pressure from the outlet chamber of the deluge valve.An air check system is a small dry system which is directlyconnected to a wet pipe system. The air check system usesa dry valve and an air supply but does not have a separatealarm. The alarm is provided by the main alarm valve.Dry Pipe TOTALPAC2 Systems are commonly used to protectunheated structures or areas where the system is subject tofreezing conditions. High pressure dry systems arecommonly used where sprinkler system supply pressures areabove 175 psi (12 bar), small systems where anti-freezesolutions are undesirable and smaller conventional dry pipevalves are not available.Note: The TOTALPAC2 Trim is provided with a contractor'shydrostatic test water supply port handily located on thepriming trim (see trim schematic for exact location).Simply remove the plug of the Tee connection and connectthe test pump between this port and the system side portlocated on the air trim (refer to AIR SUPPLY SECTION forexact location).3.2 Normal condition.1 Valves.a Main water supply control valve (D1) is OPEN..b All upstream water supply valves are OPEN..c Priming valve (B1) is OPEN..d Flow test valve (B6) is CLOSED..e System main drain valve (D3) is CLOSED..f Alarm test valve (B5) is CLOSED..g Manual emergency release valve (B10) is CLOSED(handle in vertical position)..h Air supply is OPEN (see AIR SUPPLY section)..i All gauge valves are OPEN..2 Gauges.a Water supply (B12) - at water supply pressure.b Priming chamber (B11) - should be equal to, orhigher than, water supply pressure (B12)..c Sprinklers air pressure (E3) – as per Table 1 below..3 Pressure switches.a Alarm switch (C1) - should activate whenpressurized higher than 5 psi..b Low air pressure switch (E2) - – as per Table 1below.TABLE 1MaximumAir Pressure SettingWater Pressure Minimum MaximumPSI kPa PSI kPa PSI kPa50 345 15 103 25 17275 517 20 138 30 207100 690 25 172 35 241150 1034 35 241 45 310175 1207 40 310 50 345200 1380 50 345 55 380250 1725 55 380 60 414REFER TO TRIM SCHEMATIC.FM-086G-0-26C

TOTALPAC2 Page 13 of 14Trim Schematic:TOTALPAC2 Integrated Fire Protection SystemMechanical Section - Dry Pipe SystemHigh-pressure Dry Pipe System (HP®)Trim Components:A. Valve:A1 Deluge valveB. Viking Trim for Deluge Valve:B1 Priming valveB2 StrainerB3 1/16" Restricted orificeB4 Spring loaded check valveB5 Alarm test valveB6 Flow test valveB7 Drip check valveB8 Drain check valveB9 Pressure Operated Relief valve (PORV)B10 Emergency release valveB11 Priming pressure water gauge & valveB12 Water supply pressure gauge & valveB13 Clapper check valveC. Water Flow Alarm Equipment:C1 Alarm pressure switchC2 Connection to water motor gong (strainer suppliedby contractor)D. Valve:D1 Water supply control valveD2 Riser check valveD3 Main drain valveE. Supervisory Air Supply:E4 Air pressure supervisory switchF. Release System:F3 Anti-flood deviceF4 Anti-flood device pressure gaugeF5 Spring Loaded Check ValveFM-086G-0-26C

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TOTALPAC2 Page 1 of 141- Cabinet Air SuppliesTOTALPAC2 Integrated Fire Protection SystemPreaction, dry valve and other sprinkler systems using airpressure for supervisory or releasing purposes are providedwith either internal or external supervised air supplies.Four (4) styles of air supplies are available for theTOTALPAC2 units depending on needs or configurations.These air supplies are all factory assembled, mounted in thecabinet and pressure tested. They are all located in the toppart of the cabinet, hung on mounting rails above the valvetrim. Here is the description of those options: Air Supply Style "A": (Refer to Figure 1) Used only forthe sprinkler piping network of electrically operated preactionsystems and with dry pipe systems. Air supply style "A"includes the air compressor mounted inside the TOTALPAC2cabinet with its supervisory trim and options. Compressorsare of the oiless piston type without reservoir and are factorypiped to the sprinkler piping system riser, all within theTOTALPAC2 cabinet. They are available in four (4) sizes; 1/6HP 1/3HP 1/2HP 1HP.All the above air compressors have open, single phasemotors with internal thermal protection and can be ordered intwo supply voltages settings: 120Vac-60Hz or 220Vac-50Hz.The 120Vac-60Hz is the normal voltage used in Canada andthe United-States while the 220Vac-50Hz is primarily used inEurope, Middle-East and other countries with 220 volts, 50cycles current.Air Supply Style "B": (Refer to Figure 2) Used only forthe sprinkler piping network of Preaction or dry pipe systems,when an external air supply is provided by others (eithercompressor, plant air or dry nitrogen cylinders) and piped tothe air inlet port of the unit. Air supply style "B" provides anAir Pressure Maintenance Device (APMD) trim, factorymounted in the TOTALPAC2 cabinet.Note: For the releasing system piping of pneumaticallyactuated systems, use air supply type "C" or "D"below (with an external air compressor).Air SupplyAmbient temperature at the special external air supply unitlocation should not exceed 104 o F (40 o C). Refer to NFPAand Factory Mutual Codes & Standards for details onrefrigerated spaces applications. Air supply style "D" canalso be used when the contractor prefers to provide his ownair supply & regulation trim, mounted outside the TOTALPAC2cabinet.Note: When air supplies style "B", "C" or "D" areselected, the air supply should be provided andinstalled by the sprinkler contractor OUTSIDE ofthe TOTALPAC2 Cabinet It is NOT provided withthe unit.1.1 Air supply design and selection:The air supply compressor should be sized to automaticallyestablish the total required air pressure in 30 minutes.External air supply should be provided with an AirMaintenance Device (air supply style "B") to regulate andrestrict the flow of supervisory air into the sprinkler systempiping.Note: External air supply MUST always be restricted toinsure that the automatic air supply cannotreplace air as fast as it escapes when a sprinkleroperates.WARNING ! Pressures other than the factory pressuresettings may affect the operation of the system.Air compressor selection Table:H.PCFM @40 psi120Vac Systemcapacity (gallon)to Pump to 40psi in 30 Minutes220Vac Systemcapacity (gallon)to Pump to 40psi in 30 Minutes1/6 1.33 110 901/3 2.61 215 1701/2 4.06 335 2701 7.40 610 400 Air Supply Style "C": (Refer to Figure 3) Used only forthe pneumatic release piping network of pneumaticallyoperated Preaction or deluge systems. An external airsupply has to be provided by others (compressor, plant air ordry nitrogen cylinders) and piped to the air inlet port of theunit. Air supply style "C" provides an Air PressureMaintenance Device (APMD) trim, factory mounted in theTOTALPAC2 cabinet. Air Supply Style "D": (Refer to Figure 4) Mainly usedwith Preaction systems protecting refrigerated spaces andfreezers, where a special dry external air supply unit is pipeddirectly to the system riser inside the freezer itself, as shownin NFPA-13. Air supply Style "D" provides only an airsupervisory and shut-off trim.Note: Selection of the proper air compressor size is theresponsibility of the installing contractor.FM-086G-0-43E

Page 2 of 14TOTALPAC2 Integrated Fire Protection SystemAir SupplyTOTALPAC21.2 Connecting the Air Compressor to AC powerThe motor must be protected against short circuit, overloadand excessive temperature rise. Fuses, motor protectiveswitches and thermal protective switches provide thenecessary protection in these circumstances.Fuses only serve as a short circuit protection of the motor(wiring fault), not as protection against overload. Those areprovided and wired by the electrical contractor. An isolationswitch (for location detail, refer to Figure 2 in CONTROLSSection) is also provided in the TOTALPAC2 Cabinet and isfactory wired, allowing powering off the air compressor whilesome maintenance work on the unit is done, withoutdisturbing the rest of the system.Connect non-energized AC power to the air compressor.Refer to figure below and FIELD WIRING DIAGRAM.TBB1234L1NEUTRALGROUNDINPUT POWER SOURCE120Vac, 60Hz 220Vac, 50 HzAIR COMPRESSOR1 HP MaximumWiring size: Minimum 14 AWG with 600V Insulation.Wiring of 120/220Vac Air CompressorPower Source!Branch circuit for air compressor shall not be the sameas the control panel power source1.3.2 To close air supply:Turn off the compressor isolating switch (E15).1.3.3 To adjust system air pressure (Furnas switch):WARNING ! The cut-out/cut-in differential switchadjustment screw (small screw to the right) is factory set.DO NOT CHANGE ITS SETTING. Any unauthorisedmodification of this setscrew adjustment will void thesystem warranty and may also prevent the system fromoperating normally.The air compressor cut-off pressure switch (E2) (shownbelow with its metal cover removed) has its air compressorcut-out adjustment switch (middle screw) factory set. Thisswitch should not need any adjustment but if necessary,follow the instructions below:a) Remove the metal cover of the compressor airpressure switch (E2).b) To raise the cut-out pressure of the air compressor,turn the cut-out adjustment screw (middle) half aturn CLOCKWISE.c) Open the system main drain valve (D3) and let thepressure drop until the air compressor (E1) restarts.Check pressure reading on the system pressuregauge (E3) when the air compressor stops again.Repeat until the desired pressure is reached. Onceall done, replace the metal cover on the switch (E2).Turn clockwise to increaseboth cut-out and cut-inpressure adjustment.Factory set.DO NOT CHANGE !Compressor Size(HP)1.3 OperationCOMPRESSOR Amp ratingAmp. Rating at120Vac – 60Hz1/6 6.8 A 2.8 A1/3 6.5 A 3.5 A1/2 8 A 4.8 A1 12.4 A 7.6 A Air Supply Style "A":1.3.1 To Apply Air Supply:Amp. Rating at220Vac – 50HzEstablish AC power for the air compressor by activating thecorrespondent circuit breaker at the electrical distributionpanel. Start compressor by activating the compressorisolating switch (E15) located in the control section of the unit(refer to CONTROL SECTION, Fig. 2 for exact location of theisolating switch).If the air compressor motor fails to start or slows down underload, shut the compressor off. Check that the supply voltageagrees with the motor nameplate.A Float Check Valve (E9) is provided with Air Option "A".The Float Check Valve allows sensing of air pressure in thesystem during supervisory times of the system.Front view of the Furnass Switch(Part # 69HA3)Note: Do not turn the cut-out adjustment screw (middle)all the way down in one shot. Proceed by steps.Use the same method turning the cut-outadjustment screw COUNTER-CLOCKWISE tolower the air compressor cut-out pressure.FM-072Q-0-109 AFM-086G-0-43E

TOTALPAC2 Page 3 of 14TOTALPAC2 Integrated Fire Protection SystemAir Supply Air supplies style "B" or "C":1. To Apply Air Supply:Turn on upstream air supply. Open APMD (Air PressureMaintenance Device) input valve (E6) by placing handle inline with valve body then open APMD output valve (E7) byplacing handle in line with the valve body.In order to accelerate filling of sprinkler piping by airpressure, bypass valve (E8) can be opened by placinghandle in line with valve body while piping is initially filled bythe air compressor,. This valve (E8) must then be closed(handle crossways to valve body) and kept in this positiononce the system is filled with air.2. To Close Air Supply:Close APMD output valve (E7) by placing handle crosswaysto valve body then close APMD input valve (E6) by alsoplacing handle crossways to the valve body. Be sure bypassvalve (E8) is closed (handle crossways to valve body).3. To Adjust System Air pressure:Be sure APMD input valve (E6) and APMD output valve (E7)are both open (handle in line with the valve body), andbypass valve (E8) is closed (handle crossways to valve body)prior to performing this operation. Loosen lock nut and turnpressure adjustment nut clockwise to increase air pressure orcounter-clockwise to decrease pressure. Tighten lock nut.Note: Depending on site conditions, the internal filter ofthe APMD may need maintenance on a regularbasis. Refer to Viking Data Sheet # 127 for moredetails. Air supply style "D":7. To Apply Air Supply:Turn on upstream air supply. Open air shut-off valve (E14)by placing handle in line with valve body.8. To Close Air Supply:Close bypass air shut-off valve (E14) (handle crossways tovalve body).1.4 Maintenance and inspection: Air supply style "A":1. To close the Air Supply:This procedure requires turning OFF the air compressor'sAC power by switching off the compressor isolating switch(E15) located in the control section of the unit beforeservicing. Note that the air compressor motor is equippedwith thermal protectors that reset automatically. Thesethermal protectors will stop the motor in case it overheatsand can automatically start the motor when they reset.2. To remove and clean the check valve assembly (E11):This procedure requires turning OFF the compressor's ACpower. Follow instructions "To close Air Supply" above.a) Carefully loosen the ¼" copper adapter, removecopper tubing, and proceed to disassemble thecheck valve assembly (E11).b) Once disassembled, carefully clean the check valveseat, or replace the check valve (part #40CHSW0002) altogether if worn out componentsare found.c) Remove all brass connections, by unscrewinggently all tubing adapters from the fittings, removingthe previously installed Teflon tape and apply newTeflon tape on all threads. Re-install allcomponents and check for leaks after reconnectingpower to the air compressor.3. To clean or replace the compressor's air inlet filter:This procedure requires turning OFF the compressor's ACpower. Follow instructions "To close Air Supply" above.a) The motor compressor unit should be kept dirt-free.A dirty filter restricts air flow, and causes the pumpto run hotter and results in longer operating cycles.b) To inspect the inlet filter, turn the black plastic covercounter-clockwise to remove it from its case (refer toFigure 1). Remove old felt. Clean or replace withnew one (part # B300A). DO NOT CLEAN WITHPETROLEUM-BASED PRODUCTS.c) Re-install filter and cap. DO NOT OPERATECOMPRESSOR WITHOUT A FILTER.Note: Refer to the AIR COMPRESSOR Operation &Maintenance Technical Manual provided with theTOTALPAC2 unit for more details.Intake and exhaust filters are standard on most compressorsand will provide adequate filtration for most applications.Check filters periodically and replace when necessary. Initialinspection is suggested at 500 hours, then the user shoulddetermine the frequency. Most problems can be preventedby keeping filters and mufflers clean. Dirty filters andmufflers decrease compressor performance and candecrease compressor service life.Should the compressor need rebuilding, field rebuilt kits areavailable from Authorized Service Facilities. Refer to thecompressor's Owner's Manual provided with the TOTALPAC2unit. Maintain a clean air filter cartridge to insure best flowand performance. The location and the quality of the airbeing ingested indicate the frequency for inspection andreplacement. A dirty filter restricts air flow, causes the pumpto run hotter and results in longer operating cycles.FM-086G-0-43E

Page 4 of 144. To drain the Air Supply Accumulator:TOTALPAC2 Integrated Fire Protection SystemThe amount of moisture pumped into the system and howquickly it accumulates is proportional to the amount ofhumidity in the air and how long the compressor is inoperation. This unit has been designed to operate between32 and 100oF.At least once a year, open air option Drain Valve (E12) untilall condensate water is drained from the air receiver. Closeair option Drain Valve.WARNING ! The relief valve and outlet pipe of the aircompressor may become very hot during normaloperation. Do not touch the valve, compressor heads oroutlet piping until the compressor has been turned off andallowed to cool.A safety relief valve is provided on standard compressorsand is preset at the factory. Do not exceed or adjust safetyrelief pressures other than those preset at the factory.WARNING ! Do not unscrew relief valve head entirely offwhile the compressor is operating. Ejection of valve partscould cause severe injury. Air supplies style "B" or "C":The Viking Model D-2 Air Pressure Maintenance Device(APMD) (E5) is a pressure regulator that automaticallyreduces the supply air pressure to a pre-set requirementwhen connected to a constantly maintained air supply (plantair, external tanked air compressor or dry nitrogen tank).Refer to Figure 2 or 3 for details.Features:• Replaceable air filter• Outlet pressure range is 5 to 75 psi ( ± 2 psi) (34,47 to517,11 kPa). Air pressure setting can be readjustedafter installation. See Paragraph 3.6, TO ADJUSTSYSTEM AIR PRESSURE.• Ball check to prevent back flow.• Restriction 1/16" (1,59mm) to prevent rapid repressurizationof a system.The Viking Model D-2 APMD (E5) regulates and restricts airflow.• The air or nitrogen supply provided to the APMD must becontinuous, clean, dry and oil free.• By-pass piping is provided to allow initial pressurizationof system piping more rapidly than the restricted air flowthrough the APMD will allow.• Determine the appropriate pressure to be maintained inthe system. Refer to Table 1 or Table 2 of the currentSection.Air SupplyTOTALPAC2• If adjustment is necessary, refer to paragraph 1.3 ofthe current SectionThe APMD (E5) should be checked for correct pressureregulation after installation or repair by noting the airpressure reading within the system. If adjustment isrequired, refer to paragraph 1.3 of the current Section. Thefilter should also be inspected and replaced or cleaned asrequired.To clean Air Pressure Maintenance Device (APMD) (E5) inAir option B (refer to Figure 2):• Do not disconnect or disassemble the APMDwithout closing the outlet (E7) and inlet (E6)isolation valves. System air pressure will be trappedbetween the outlet of the APMD and thedownstream control valve. Relieve pressure beforeproceeding with disassembly.• This procedure requires turning OFF thecompressor's power.• Carefully loosen the union between the outlet ofAPMD (E5) and the outlet isolation valve (E7) torelieve pressure.• Remove and clean Air Pressure MaintenanceDevice (APMD) filter. Refer to VIKING TechnicalData Sheet 127 Model D-2 Air PressureMaintenance Device for more details. If admissionfilter is blocked, replace with filter kit (part # 03007A).Refer to Viking Data Sheet 127 for additional details.To close the Air Supply:Close Air Pressure Maintenance Device (APMD) outputisolation valve (E7) by placing handle crossways to the valvebody. Make sure the APMD input valve (E6) is open (handlein line with valve body), and the bypass valve (E8) is closed(handle crossways to valve body). Refer to Figure 2 or 3. Air supply style "D":• The air or nitrogen supply provided must becontinuous, clean, dry and oil free.• Determine the appropriate pressure to bemaintained in the system. Refer to System Dataand Technical Data for the system and componentsused.Important: Advise local authorities of the necessary workover the fire protection equipment. In order to avoidaccidental water release, it is considered good practice tocompletely close the main water inlet valve while doingmaintenance work.WARNING ! Air compressor head and copper tubing maybe relatively hot after the air compressor has run for sometime. Take precautions when handling the components toavoid skin burns.FM-086G-0-43E

TOTALPAC2 Page 5 of 14Figure 1 – Air Supply Style "A"(Cabinet mounted air compressor)TOTALPAC2 Integrated Fire Protection SystemAir SupplyCopper tubingAir compressor filterE1E11To sprinklers riserE10Pipe replaced byDehydrator Option(when used)E12E9E3E4Plug removed forOptional accelerator orPneumatic actuator(when used)To drain collectorE2Air Option Components:E1 Air compressorE2 Air compressor "Cut-off" pressure switchE3 System air pressure gaugeE4 Air supervisory pressure switchE9 Float check valveE10 Soft-seat check valveE11 Air compressor check valveE12 Air option drain valveE15 Compressor isolating switch (not shown)Optional Components:(see Air Supply Options for details)- Viking Dehydrator- AcceleratorFM-086G-0-43E

Page 6 of 14TOTALPAC2 Integrated Fire Protection SystemAir SupplyTOTALPAC2Figure 2 – Air Supply Style "B"(APMD without air compressor)Note: The external air supply must be restricted to insure that it cannot replace air as fast as it escapes when a releasing device orsprinkler operates. When the system is put in service, open the input valve (E6) first.Air Option Components:E3 System air pressure gaugeE4 Air supervisory pressure switchE5 Air pressure maintenance device (APMD)E6 APMD input valveE7 APMD output valveE8 APMD bypass valveE16 Swing check valveOptional Components:(see Air Supply Options for details)- Viking Dehydrator- AcceleratorFM-086G-0-43E

TOTALPAC2 Page 7 of 14Figure 3 – Air Supply Style "C"(APMD for Pilot Line release system only)TOTALPAC2 Integrated Fire Protection SystemAir SupplyAir Option Components:E3 System air pressure gaugeE4 Air supervisory pressure switchE5 Air pressure maintenance device (APMD)E6 APMD input valveE7 APMD output valveOptional Components:(see Air Supply Options for details)- AcceleratorFM-086G-0-43E

Page 8 of 14TOTALPAC2TOTALPAC2 Integrated Fire Protection SystemAir Supply(Air supply connection only for external air supply)Figure 4 – Air Supply Style "D"E3E6E4 (replaced by a plug onSUREFIRE trim)E16Note: The external air supply must be restricted to insure that it cannot replace air as fast as it escapes when a releasing device orsprinkler operates.Air Option Components:E3 System air pressure gaugeE4 Air supervisory pressure switchE6 Air shut-off valveE16 Swing check valveOptional Components:(see Air Supply Options for details)- Viking Dehydrator- AcceleratorFM-086G-0-43E

TOTALPAC2 Page 9 of 14Table 1: Water Pressure up to 175 PsiTOTALPAC2 Integrated Fire Protection SystemAir SupplySystem TypeNon-InterlockedPneumatic ReleaseNon-InterlockedElectric ReleaseSingle-InterlockedPneumatic ReleaseSingle-InterlockedElectric ReleaseDouble-InterlockedPneumatic/PneumaticDouble-InterlockedElectric/PneuLectricDouble-InterlockedElectric/PneumaticSingle-InterlockedFirecycle IIIDouble-InterlockedFirecycle IIISingle-InterlockedSUREFIREDouble-InterlockedSUREFIRERelease (pilot) LineDry Pipe SystemAir SupplyStyleAB or DAB or DAB or DAB or DAB or DAB or DAB or DAB or DAB or DAB or DAB or DCAB or DAirRegulatorn/a30 Psi(207 kPa)n/a30 Psi(207 kPa)n/a30 Psi(207 kPa)n/a20 Psi(138 kPa)n/a30 Psi(207 kPa)n/a20 Psi(138 kPa)n/a30 Psi(207 kPa)n/a30 Psi(207 kPa)n/a30 Psi(207 kPa)n/a30 Psi(207 kPa)n/a30 Psi(207 kPa)30 Psi(207 kPa)n/a30 Psi(207 kPa)CompressorStart30 Psi(207 kPa)n/a30 Psi(207 kPa)n/a30 Psi(207 kPa)n/a15 Psi(104 kPa)n/a30 Psi(207 kPa)n/a15 Psi(104 kPa)n/a30 Psi(207 kPa)n/a30 Psi(207 kPa)n/a30 Psi(207 kPa)n/a30 Psi(207 kPa)n/a30 Psi(207 kPa)n/an/a30 Psi(207 kPa)n/aCompressorStop35 Psi(242 kPa)n/a35 Psi(242 kPa)n/a35 Psi(242 kPa)n/a20 Psi(138 kPa)n/a35 Psi(242 kPa)n/a20 Psi(138 kPa)n/a35 Psi(242 kPa)n/a35 Psi(242 kPa)n/a35 Psi(242 kPa)n/a35 Psi(242 kPa)n/a35 Psi(242 kPa)n/an/a35 Psi(242 kPa)n/aLow AirSupervisory25 Psi(173 kPa)25 Psi(173 kPa)25 Psi(173 kPa)25 Psi(173 kPa)25 Psi(173 kPa)25 Psi(173 kPa)12 Psi(83 kPa)12 Psi(83 kPa)25 Psi(173 kPa)25 Psi(173 kPa)12 Psi(83 kPa)12 Psi(83 kPa)25 Psi(173 kPa)25 Psi(173 kPa)25 Psi(173 kPa)25 Psi(173 kPa)25 Psi(173 kPa)25 Psi(173 kPa)25 Psi(173 kPa)25 Psi(173 kPa)25 Psi(173 kPa)25 Psi(173 kPa)25 Psi(173 kPa)25 Psi(173 kPa)25 Psi(173 kPa)Low AirAlarmn/an/a23 Psi(NYC)23 Psi(NYC)n/an/a10 Psi(NYC)10 Psi(NYC)n/an/a10 Psi(69 kPa)10 Psi(69 kPa)23 Psi(NYC)23 Psi(NYC)23 Psi(159 kPa)23 Psi(159 kPa)23 Psi(159 kPa)23 Psi(159 kPa)23 Psi(159 kPa)23 Psi(159 kPa)23 Psi(159 kPa)23 Psi(159 kPa)n/an/an/aFM-086G-0-43E

Page 10 of 14TOTALPAC2 Integrated Fire Protection SystemAir SupplyTOTALPAC2Table 2: Water Pressure from 175 Psi to 250 PsiSystem TypeNon-InterlockedPneumatic ReleaseNon-InterlockedElectric ReleaseSingle-InterlockedPneumatic ReleaseSingle-InterlockedElectric ReleaseDouble-InterlockedPneumatic/PneumaticDouble-InterlockedElectric/PneuLectricDouble-InterlockedElectric/PneumaticSingle-InterlockedFirecycle IIIDouble-InterlockedFirecycle IIISingle-InterlockedSUREFIREDouble-InterlockedSUREFIRERelease (pilot) LineDry Pipe SystemAir SupplyStyleAB or DAB or DAB or DAB or DAB or DAB or DAB or DAB or DAB or DAB or DAB or DCAB or DAirRegulatorn/a50 Psi(345 kPa)n/a50 Psi(345 kPa)n/a50 Psi(345 kPa)n/a20 Psi(138 kPa)n/a50 Psi(345 kPa)n/a20 Psi(138 kPa)n/a50 Psi(345 kPa)n/a50 Psi(345 kPa)n/a50 Psi(345 kPa)n/a50 Psi(345 kPa)n/a50 Psi(345 kPa)50 Psi(345 kPa)n/a50 Psi(345 kPa)CompressorStart50 Psi(345 kPa)n/a50 Psi(345 kPa)n/a50 Psi(345 kPa)n/a15 Psi(104 kPa)n/a50 Psi(345 kPa)n/a15 Psi(104 kPa)n/a50 Psi(345 kPa)n/a50 Psi(345 kPa)n/a50 Psi(345 kPa)n/a50 Psi(345 kPa)n/a50 Psi(345 kPa)n/an/a50 Psi(345 kPa)n/aCompressorStop55 Psi(380 kPa)n/a55 Psi(380 kPa)n/a55 Psi(380 kPa)n/a20 Psi(138 kPa)n/a55 Psi(380 kPa)n/a20 Psi(138 kPa)n/a55 Psi(380 kPa)n/a55 Psi(380 kPa)n/a55 Psi(380 kPa)n/a55 Psi(380 kPa)n/a55 Psi(380 kPa)n/an/a55 Psi(380 kPa)n/aLow AirSupervisory45 Psi(311 kPa)45 Psi(311 kPa)45 Psi(311 kPa)45 Psi(311 kPa)45 Psi(311 kPa)45 Psi(311 kPa)12 Psi(83 kPa)12 Psi(83 kPa)45 Psi(311 kPa)45 Psi(311 kPa)12 Psi(83 kPa)12 Psi(83 kPa)45 Psi(311 kPa)45 Psi(311 kPa)45 Psi(311 kPa)45 Psi(311 kPa)45 Psi(311 kPa)45 Psi(311 kPa)45 Psi(311 kPa)45 Psi(311 kPa)45 Psi(311 kPa)45 Psi(311 kPa)45 Psi(311 kPa)45 Psi(311 kPa)45 Psi(311 kPa)Low AirAlarmn/an/a43 Psi(NYC)43 Psi(NYC)n/an/a10 Psi(NYC)10 Psi(NYC)n/an/a10 Psi(69 kPa)10 Psi(69 kPa)43 Psi(NYC)43 Psi(NYC)43 Psi(297 kPa)43 Psi(297 kPa)43 Psi(297 kPa)43 Psi(297 kPa)43 Psi(297 kPa)43 Psi(297 kPa)43 Psi(297 kPa)43 Psi(297 kPa)n/an/an/aFM-086G-0-43E

TOTALPAC2 Page 11 of 142- Skid Air Supply OptionTOTALPAC2 Integrated Fire Protection SystemWhen TotalPac2 units are provided in skid form, the airsupply is provided by the installing contractor. Preaction, dryvalve and other sprinkler systems skids using air pressure forsupervisory or releasing purposes are all provided withoutthe external supervised air supplies.The system trim includes only a connection for the air supplyincluding a ball valve, a pressure switch and a pressuregauge, adapted to the particular layout ordered. When an airpressure maintenance device is required, it shall also beprovided and installed by the contractor along with his airsupply.The skid air supply trim is factory assembled, mounted in thesystem trim and pressure tested. Skid Air Supply for sprinklers: (Refer to Figure 1)Provides only an air supervisory and shut-off trim. Usedwith the contractor provided air supply & regulation trim,mounted separate from the TOTALPAC2 trim skid. Skid Air Supply for pilot line: (Refer to Figure 2) Verysimilar to the air supply for sprinklers, it provides only anair supervisory and shut-off trim. Used with the contractorprovided air supply & regulation trim, mounted separatefrom the TOTALPAC2 trim skid.2.1 Air supply design and selection:The air supply compressor should be sized toautomatically establish the total required air pressure in 30minutes. External air supply should be provided with an airpressure maintenance device to regulate and restrict theflow of supervisory air into the sprinkler system piping.Note: External air supply MUST always be restricted toinsure that the automatic air supply cannot replace air asfast as it escapes when a sprinkler operates.Air Supply2.2 Operation.1 To Apply Air Supply:Turn on upstream air supply. Open Air shut-offvalve (E14) by placing handle in line with valve body..2 To Close Air Supply:Close Air shut-off valve (E14) (handle crossways to valvebody).3. Maintenance and inspection:- The air or nitrogen supply provided must be continuous,clean, dry and oil free.- Determine the appropriate pressure to be maintained inthe system. Refer to Table 1 or 2Important: Advise local authorities of the necessary workover the fire protection equipment. In order to avoidaccidental water release, it is considered good practice tocompletely close the main water inlet valve while doing themaintenance work.WARNING! Pressures other than the factory pressuresettings may affect the operation of the system.FM-086G-0-43E

Page 12 of 14TOTALPAC2 Integrated Fire Protection SystemAir SupplyTOTALPAC2Figure 1 – Skid Air Supply for Sprinklers Network(Air supply connection only for external air supply )Note: The external air supply must be restricted to insure that it cannot replace air as fast as it escapes when a releasing device orsprinkler operates.Air Option Components:E3 System air pressure gaugeE4 Air supervisory pressure switchE14 Air shut-off valveE16 Swing check valveOptional Components:(see Air Supply Options for details)- AcceleratorFM-086G-0-43E

TOTALPAC2 Page 13 of 14Figure 2 – Skid Air Supply for Pilot Line(Air supply connection only for external air supply )TOTALPAC2 Integrated Fire Protection SystemAir SupplyNote: The external air supply must be restricted to insure that it cannot replace air as fast as it escapes when a releasing device orsprinkler operates.Air Option Components:E3 System air pressure gaugeE4 Air supervisory pressure switchE14 Air shut-off valveE16 Swing check valveOptional Components:(see Air Supply Options for details)- AcceleratorFM-086G-0-43E

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TOTALPAC2 Page 1 of 2TOTALPAC2 Integrated Fire Protection SystemAir Supply Dehydrator Option Viking Dehydrator:The Viking Dehydrator is a manually regenerated desiccanttypeair dryer. The desiccant acts as a moisture indicator bychanging color, and is visible through the required bowlguard and transparent plastic bowl.Technical Information:1. The desiccant is silica gel having a –45 o F. (-43 o C) dewpoint at a maximum of 90 o F (32 o C) temperature with aregeneration temperature of 350 o F (177 o C). When thesilica gel color changes from dark blue to light pink orclear, it has become saturated with moisture and mustbe changed.2. The unit has a drying capacity of 4400 standard cubicfeet (124,6m 3 ) of air to –45 o F (-43 o C) atmospheric dewpoint at rated specifications before the desiccantbecomes saturated.3. The maximum air flow rating is 10 standard cubic feetper minute (0,283m 3 /minute) at 100 psi (689.5 kPa) perunit.4. All ratings are based on 70 o F (21 o C) saturated inlet airtemperatures at 100 psi (689.5 kPa).5. The polycarbonate plastic bowl holds 1.64 pounds (0,74kg) of desiccant and is rated for a maximum temperatureand pressure at 125 o F (52 o C) and 150 psi (1034 kPa).6. The silica gel desiccant is provided in a sealed 1.75pound (0,794 kg) bag and is shipped in a box inside theunit cabinet.7. The unit is to be used on compressed air service only.Operation of Dehydrator:The plastic bowl of dehydrator is filled with silica gel. As therelative humidity increases, the silica gel absorbs themoisture and begin to change color from dark blue to lightpink, indicating the desiccant must be replaced.To Make Dehydrator Functional:Drain valve (E12) shall be closed.To Drain Dehydrator input line:CLOSE air shut-off valve (E14). OPEN drain valve (E12) todrain input line then close it. OPEN air shut-off valve (E14).To replace Dehydrator cartridge:Once it has been drained, CLOSE the Dehydrator air shut-offvalve (E14).Unscrew both the bowl guard and the transparent bowl.Replace desiccant with a fresh charge.Follow instructions described on Viking data sheet no. 276(Form No. F_042089) provided with the silicagel recharge.FM-086G-0-44C

Page 2 of 2TOTALPAC2 Integrated Fire Protection SystemAir Supply Dehydrator OptionTOTALPAC2This page was intentionally left blankFM-086G-0-44C

TOTALPAC2 Page 1 of 4TOTALPAC2 Integrated Fire Protection SystemDry Pipe Accelerator Option5. Air Supply AccessoriesThe Viking Model E-1 Accelerator is a quick-openingdevice. When installed with the required external Anti-floodDevice (on dry pipe systems only), it is used to increase theoperational speed of a differential type valve. Anaccelerator (quick-opening device) is recommended on alldifferential dry pipe valves and is required on dry pipesystems of certain capacities. Refer to NFPA Standardsand Authorities Having Jurisdiction. The Viking Model E-1Accelerator may also be used without the Anti-flood deviceto speed the action of a pneumatic release system on adeluge, flow control or preaction system.Features:.A al AntAutomatically resets..B Externi-flood Assembly..C UL Listed for use on systems of maximum capacityallowed..D Factory tested.Operation:The Viking Model E-1 Accelerator operates on the principleof unbalanced pressures. As the accelerator ispressurized, air enters the inlet chamber, goes through thescreen filter into the middle chamber and through an orificeinto the lower chamber. From the middle chamber, airslowly enters the upper chamber through a filtered orificerestriction in the cover diaphragm.In the SET position, the system air pressure is the same inall chambers. When a sprinkler or release device operates,the pressure in the middle and lower chambers is reducedat the same rate as the system pressure. The orificerestriction in the cover diaphragm restricts the air flow fromthe upper chamber, temporarily causing higher pressure inthe upper chamber.The pressure differential forces the cover diaphragm down,pushing the actuator rod down. This action vents thepressure from the lower chamber to the outlet vent,allowing residual pressure in the inlet chamber to force theclapper diaphragm open. After the clapper diaphragmopens, any pressure remaining in the inlet chamber andassociated piping is vented to atmosphere.As the air pressure increases in the intermediate chamberof the dry valve, the dry valve pressure differential isdestroyed and the valve trips, allowing water to enter thedry pipe system.After the dry valve trips, water entering the intermediatechamber of the dry valve will fill the trim piping connectingthe accelerator to the dry system. However, when the antifloodassembly is pressurized closed, water is preventedfrom entering the middle and upper chambers of theaccelerator.To enable or reset the Accelerator Device:When the dry pipe system is ready to be placed in service,verify that all equipment is adequately heated and protected toprevent freezing and physical damage.1. Close the Anti-flood isolation valve (1).2. Close the Accelerator isolation valve (2).3. Observe the Accelerator pressure gauge (3) on top of theaccelerator. The gauge must read zero before theaccelerator will automatically reset. It may be necessary toloosen, remove, and re-install the accelerator air gauge (usethe appropriate wrench) to vent trapped air pressure fromthe upper chamber even when the gauge indicates zero ifthe air supply is on while performing this step.4. Pressurize the system in accordance with recommendedsettings. See technical data for the dry system used. Do notexceed 60 PSI (4.1 bar).5. Open the Accelerator isolation valve (2). When air pressureon the accelerator air gauge equals the system set pressure,open the Anti-flood isolation valve (1).6. When the air pressure on the accelerator air gauge equalsthe system set pressure, perform Dry Pipe Valve PrimingWater level test to verify that water is not present above thePriming Level Test Valve in the dry valve trim. This test isimportant because any water columning (accumulation ofwater above the Priming Level Test Valve) can starve theaccelerator sensing port and may cause false tripping of thesystem.To isolate the Accelerator Device:Close both the Anti-Flood isolation Valve (1) and theAccelerator isolation Valve (2), positioning the handle acrossthe valve body. This operation can be necessary in order toverify the pressure adjustments or to allow the pressureswitches adjustments.Refer to instructions described on Viking datasheet no. 122(Form No. 071692).Viking Accelerator Model E-1 (for dry pipe systems)FM-086G-0-52C

Page 2 of 4TOTALPAC2TOTALPAC2 Integrated Fire Protection SystemDry Pipe - Air Supply OptionsComponents:1 Anti-flood isolation valve2 Accelerator isolation valve3 Accelerator pressure gauge4 Anti-Flood Device5 Accelerator6 Float check assemblyFM-086G-0-52C

TOTALPAC2 Page 3 of 4TOTALPAC2 Integrated Fire Protection SystemDry Pipe Accelerator OptionINSPECTION:Weekly inspection is recommended. If the system isequipped with a low air (or nitrogen) alarm, monthlyinspections may be adequate.1. Check the air pressure gauge located on the top of theaccelerator. Air pressure in the upper chamber of theaccelerator should equal the air pressure maintained inthe system on which it is installed. A difference inpressures other than slight variation due to gaugecalibration tolerance may indicate: Gauge malfunction,plugged accelerator orifices and/or filters,or othermaintenance is required.2. Check position of ½” (15 mm) NPT Ball Valve.Verify that the Anti-flood isolation valve and Acceleratorisolation valve are OPEN.3. Verify that all other trim valves are in their appropriatenormal operating position.4. Check for signs of mechanical damage and/or corrosiveactivity. If detected, perform maintenance as required or,if necessary, replace the device.5. Verify that accelerator and trim are adequately heated andprotected to prevent freezing and physical damage.After every operation, and each time water is allowed toenter the system:1. Inspect the interior of the accelerator for the presence ofwater. Dampness or condensation may indicate that theairsupply is not being dried adequately. An accumulation ofwater in the accelerator inlet chamber and associated trimpiping may indicate that the float check valve (locatedbetween the accelerator and the air inlet to the dry valve)is fouled open, allowing system water to leak past theseat when the dry valve operates filling the system withwater. If water is allowed to enter the middle and/or upperchamber of the accelerator, it may contaminate theaccelerator orifices and may prevent it from operatingproperly. Also, when the system operates, if water isallowed to flow into the inlet chamber of the accelerator,water will flow out of the vent opening in the bottom of theaccelerator until water supply to the dry valve is shut off.2. If dampness is found, take appropriate steps to ensure theair supply is adequately dried.3. If an accumulation of water is found in the accelerator inletchamber and associated trim piping, conduct an internalinspection of the spring loaded check valve. Clean theseat and or clapper as required.4. When the inspection is finished, replace the ½” (15 mm)NPT plug removed in step 1 above.FM-086G-0-52C

Page 4 of 4TOTALPAC2TOTALPAC2 Integrated Fire Protection SystemDry Pipe - Air Supply OptionsTESTS:Dry Pipe Valve Priming Water level Test & Low-Air AlarmTestThe Priming Water Level Test is recommended quarterly andeach time the system is placed in service after water hasentered the system. Also, each time the system is placed inservice after water has entered the system it is good practiceto repeat the Priming Water Level Test within one week.Testing is to verify that the system has been properly drainedand that no water is present above the Priming Level TestValve in the dry valve trim after draining the system. Anywater columning (accumulation of water above the PrimingLevel Test Valve) can slow or even prevent the Dry ValveClapper from opening when the dry system operates.Quarterly testing of Low-Air Alarms is recommended. Semiannualtesting of accelerators is recommended. ConductNon-Flow Test when Partial Flow Test or Full Flow Test isnot required (see paragraph 6.B.III titled Flow Testing on DryValves).1. Notify the Authority Having Jurisdiction and those in thearea affected by the test.2. Close the water supply main control valve supplying thedry valve.3. Open the main drain valve (located on the inlet of the dryvalve).NOTE: AIR WILL CONTINUE TO FLOW FROM THEACCELERATOR AFTER IT HAS OPERATED UNTIL STEP 8 ISPERFORMED.8. Loosen (use the appropriate wrench), and remove theaccelerator air gauge to release pressure from the upperchamber of the accelerator, allowing it to reset.9. Re-install, and tighten (use the appropriate wrench) theaccelerator air gauge.10. Allow pressure to be restored to the dry pipe system andaccelerator.11. When air pressure on the accelerator air gauge equalsthe system set pressure, verify that the intermediatechamber of the dry valve is free of water. No water shouldflow from the drip check when the plunger is pushed.12. Open and secure the ½” (15 mm) NPT anti-flood isolationvalve**.13. When testing is complete return the system being testedto service. Perform steps 10 through 16 of Placing theAccelerator in Service paragraph 4.D.I.NOTE: PERFORMING STEPS 4 OR 5 OF THIS TEST WILLCAUSE THE ACCELERATOR TO OPERATE. A BURST OF AIRFROM THE VENT IN THE BOTTOM OF THE ACCELERATORWILL INDICATE OPERATION OF THE ACCELERATOR.HOWEVER, WITH THE WATER SUPPLY MAIN CONTROL VALVECLOSED, AND THE MAIN DRAIN VALVE OPEN, OPERATION OFTHE ACCELERATOR SHOULD NOT TRIP THE DRY VALVE.4. Verify that the water supply main control valve is closedand the main drain valve is open. Close the Air Supply.a. Fully open the Priming Level Test Valve in the dry valvetrim to check for the presence of water. If the presence ofwater is detected, the system may not have been properlydrained. Perform steps 1 through 9 of 4.D.I - Placing theAccelerator in Service.b. When test is complete; if/when no water is detected, openthe air supply and continue to step 6.5. Low Air Alarm Test Test:a. Verify that the water supply main control valve is closedand the main drain valve is open.b. Gradually open the Priming Level Test Valve in the trim ofthe dry valve to simulate operation of the dry systemObserve and record the pressure at which the low airalarm operates. Observe the vent in the bottom of theaccelerator. A burst of air from the vent in the bottom ofthe accelerator indicates that the accelerator hasoperated. No water should flow from the vent. A spurt ofwater from the vent may indicate that the air supply is notbeing dried adequately or that the spring loaded checkvalve (located between the accelerator and the air inlet tothe dry valve) is leaking. Make repairs or replaceequipment as required. (Also see section 6.C)c. When test is complete continue to step 6.6. Close the priming level test valve.7. Close the ½” (15 mm) NPT anti-flood isolation valve**.FM-086G-0-52C

TOTALPAC2 Page 1 of 21- Control Section1.1 Product DescriptionTOTALPAC2 Integrated Fire Protection SystemControl SectionWhen the TOTALPAC2 unit is provided without any controlpanel, such as in retrofit applications where the unit isconnected and controlled by a central control panelalready installed in the building or premises.When such is the case, the top control section of theTOTALPAC2 is not provided and is replaced by a fieldwiring junction box (See Figure 1 for details). All electricalcomponents in the trim (pressure switches, supervisoryswitches, etc.) are factory wired to a terminal strip (TBA)for contractor's field wiring. The junction box is providedwith a cover plate maintained in place by 4 screws andcontains the wiring schematic on its internal face.Junction box has 4 knock-outs for contractor field wiring.1.2 Remote Controlled TOTALPAC2 (without ControlPanel)The installing contractor should make sure the remotecontrol panel is both listed and programmed to handle therequired sequence of operation necessary to operate theautomatic sprinkler system. Refer to MECHANICALSECTION, appropriate standards and Authority HavingJurisdiction for additional information.1.3 Technical DataCabinet:Steel enclosure: Refer to Cabinet Data Sheet for furtherdetails.Environment (electrical section):Temperature: 32 o F. (0 o C) to 120 o F (48 o C)Humidity: 85% Relative Humidity (non-condensing) at90 o F (32 o C) maximum.AC Power:The unit may be provided with an excess pressure pumpor an air compressor. Refer to the appropriate Field WiringDiagram in "Programming Section" to determineapplicable power requirements.FM-086G-0-30C

Page 2 of 2TOTALPAC2TOTALPAC2 Integrated Fire Protection SystemControl SectionFigure 1: Detail of contractor wiring junction box:7/8" & 1 1/4" Knockoutsfor low voltage field wiringTBA Field WiringTerminal Strip7/8" & 1 1/4" Knockoutfor 120/250Vac power feed wiringTBB Field WiringTerminal StripFM-072Q-0-29 D.dwgNOTE: Junction box shown with coverplateremoved for clarity. See Figure 2 for wiringrouting.Air Compressor or ExcessPressure Pump Isolation Switch(when applicable)Figure 2 - Wiring routing:AC Power120V-60Hz or 220V-50HzPower Limited CircuitsTBBL1TBAFlowDetectionSupervisoryRelease(if applicable)Air Compressor or Excess Pressure PumpIsolation Switch when applicable(factory wired)FM-072Q-0-52 D.dwgWiring shown indicates typical Wiring Routing for Power-Limited circuits. Refer to Field Wiring Diagram in "Programming Section"for additional details.FM-086G-0-30C

TOTALPAC2 Page 1 of 2TOTALPAC2 Integrated Fire Protection SystemProgramming Section - Dry Pipe SystemProgrammingYour TOTALPAC2 Unit without control panel is factory wiredfor one of the following configurations: Dry Pipe - Standard Dry Pipe High Pressure (HP ® )This TOTALPAC2 Unit has been provided without anIntegrated Control Panel since its dry contacts aresupervised by a remote panel. The remote control panelshall also be Listed and be compatible for supervisingsprinklers supervisory and alarm contact devices. Refer toFIELD WIRING DIAGRAM for more details. Make sure thesystem will perform as required and is tested to confirm itmeets all requirements.Note: All field wiring should be terminated in the contractorsjunction box and terminals provided (TBA and TBB) asshown on the FIELD WIRING DIAGRAM. No connectionshould be made directly in the trim components as thiswould void warranty and might prevent the normaloperation of the unit.Operation Dry Pipe - StandardWhen a sprinkler operates, the system air pressure isreduced. When system air pressure is reduced to thedifferential pressure tripping point of the valve, water supplypressure in the inlet chamber lifts the member assembly offthe water seat and flows into the intermediate chamber.When equipped with the optional Accelerator and externalAnti-flood Device, a drop in system air pressure causes theAccelerator to operate. Operation of the Accelerator causesthe Anti-flood Device to open allowing system air pressure toenter the dry valve intermediate chamber. This immediatelydestroys the pressure differential, causing the memberassembly to rise faster.The intermediate chamber is normally at atmosphericpressure and is connected to the alarm line. When the valvetrips the intermediate chamber and alarm line arepressurized with the system water pressure, activatingalarms connected to the Dry Valve trim.Sprinkling continues until the main supply water valve ismanually closed. Dry Pipe High Pressure (HP ® )When a sprinkler head operates, pressure in the systempiping escapes, causing alarms controlled by Air SupervisorySwitch to activate and Anti-Flood Device to open. WhenAnti-Flood Device opens, pressure is released from thepriming chamber of the Deluge Valve faster than it issupplied through a restricted orifice. The Deluge Valveclapper opens to allow water to flow into the system pipingand alarm devices, causing the Water Motor Alarm Gong (ifinstalled) and water flow alarms connected to the alarmpressure switch to activate. Water will low from any opensprinklers on the system.Sprinkling continues until the main supply water valve ismanually closed..1 Air Pressure Drop: The operation of a sprinkler headcauses the water discharge. Any air pressure lossallowing the pressure to lower under a set valueactivates the supervisory alarm pressure switch..2 Supervisory of the Valves: An abnormal position of avalve will cause the closing of the Valve SupervisorySwitch contact. The Water Supply Control Valve issupervised.FM-086G-0-40D

Page 2 of 2Field wiring diagram:TOTALPAC2 Integrated Fire Protection SystemProgramming Section - Dry Pipe SystemTOTALPAC2WATER FLOW + -DFLLOW AIR +PRESSURE -DFLDFLMAIN VALVEDFL+-TBA1234HIGH AIR + 9PRESSURE - 101112WATER FLOWSWITCH5 LOW AIR6 PRESSURE SWITCH7813141516HIGH AIRPRESSURE SWITCHMAIN VALVESUP'V SWITCHTBB123ADJUST SWITCH 4PER TABLEADJUST SWITCHPER TABLEFACTORY WIRED DEVICESL1NEUTRALGROUNDNOT USEDAIR COMPRESSOR (1 HP MAX.)Wiring size: minimum 14 AWG with 600V insulationNOTES:- ALL DEVICES ARE SHOWN IN THEIRNORMAL SUPERVISORY STATE.INPUT POWER SOURCE120 VAC, 60 HZ220 VAC, 50 HZ- DRY CONTACTS RATINGS:PRESS. SWITCHES: 2.5 A. 0-30VDC RESISTIVE / 15A. 30 VACSUPV. SWITCHES: 0.5 A. 125 VDC RESISTIVE / 10 A. 30 VACUSE ONLY WITH POWER LIMITED CIRCUITS- USE END-OF-LINE DEVICES COMPATIBLEWITH THE RELEASE CONTROL PANEL USED (NOT INCLUDED)LOS-ANGELES OPTIONCHICAGO OPTIONCN.O.N.C.TBC123MAIN VALVESUPERVISORYFACTORY WIRED DEVICEFM-072Q-0-67 ANOTE:- CONNECT THE MAIN VALVE SUPERVISORYCONTACT TO THE BUILDING CONTROL PANELPressure settings:TABLE 1 - HP® DryMaximumAir Pressure SettingWater Pressure Minimum MaximumPSI kPa PSI kPa PSI kPa50 345 15 103 25 17275 517 20 138 30 207100 690 25 172 35 241150 1034 35 241 45 310175 1207 40 310 50 345200 1380 50 345 55 380250 1725 55 380 60 414TABLE 2 – Standard DryMaximumAir Pressure SettingWater Pressure Minimum MaximumPSI kPa PSI kPa PSI kPa50 345 15 103 25 17275 517 20 138 30 207100 690 25 172 35 241125 862 30 207 45 310150 1034 45 241 50 345175 1207 45 310 60 414Adjust Low Air Alarm pressure switch according to Minimum Air Pressure Setting from the appropriate tables above. Never exceed60 PSI (414 kPa) pressure in the system piping with the dry valve clapper closed.FM-086G-0-40D

TOTALPAC2 Page 1 of 12TOTALPAC2 Integrated Fire Protection SystemSystem design & Dimensional Data1- Skid mounted UnitThe TOTALPAC2 unit skid is made of sturdy 14 gauge steel,measuring 36" x 20" x 6" (91,4 x 50,8 x 15,2 cm) for 1½", 2"& 3" systems and 46" x 24" x 6" (116,8 x 61 x 15,2 cm) for 4"& 6" systems (refer to Figures 1 to 5 for dimensions).All surfaces are rust proof coated, inside and outside, withfire red, oven baked polyester powder on phosphate base.IMPORTANT! The TOTALPAC2 skid units are NOT designedto be installed where they will be subjected to outdoorsand/or freezing conditions. Refer to environmental data foradditional details. Subjecting the unit to conditions outsidethese limitations might hamper the normal operation of thesystem.System Size(Dia.)Shipping weightsLbs.PREACTIONKg.1½" 285 1922" 310 1413" 440 2004" 510 2316" 710 322Note: Above Shipping Weights are nominal and will changedepending on configuration and options selected.The skid assembly is pre-assembled and factory testedunder ISO-9001 conditions (refer to following figures forinstallation and clearances details).Note: This skid unit contains only the mechanical section ofthe TOTALPAC2 trim. Electrical connections, control paneland air supply when applicable are provided by others.Multiple unit installations are easily achieved by manifoldingunits together at their water inlets but drains shall remainseparate and open. Refer to Figure 4 & 5 for additionaldetails on how to pipe the drains.FM-086G-0-48C

Page 2 of 12TOTALPAC2TOTALPAC2 Integrated Fire Protection SystemSystem design & Dimensional DataFigure 1 – Dimensions - Preaction:SystemSize A B C D E F G H J K L M N P Q R S T1½" 2" 1½" 2" 36" 46" 20" 4" 8 " 9" 18½" 3½" 6" 2" 34½" 5" 19½" 41¾" 13¾"2" 2" 2" 2" 36" 46" 20" 4" 8 " 9" 18½" 3½" 6" 2" 34" 5" 19½" 41¼" 14½"3" 4" 3" 2" 36" 46" 20" 4" 9 " 9" 18½" 3½" 6" 2" 38⅜" 5" 19½" 42⅛" 14½"4" 4" 4" 2" 46" 46" 24" 4" 9 " 10" 18½" 3½" 6" 2" 39⅝" 6½" 19½" 44¼" 16⅞"6" 6" 6" 2" 46" 46" 24" 4" 11" 10" 18½" 3½" 6" 2" 48⅝" 6½" 19½" 54½" 21"Note: Some dimensions and actual skid layout may vary depending on options and configuration selected.FM-086G-0-48C

TOTALPAC2 Page 3 of 12Figure 2 – Dimensions – Anchoring detail:TOTALPAC2 Integrated Fire Protection SystemTSystem design & Dimensional Data9/16" DIA. (4 HOLES)TSystemSize T U1½" 2¾" 4"2" 2¾" 4"TU3" 2¾" 4"4" 2¾" 4"6" 2¾" 4"TFLOOR ANCHORING TEMPLATEUFigure 3 – Skid clearance detailTotalPac2 SkidUnitBUnit SizeMinimum DimensionABFM-072Q-0-86 A.dwgA1 ½"2"3"4"6"60"60"60"70"70"152,4 cm152,4 cm152,4 cm177,8 cm177,8 cmB All 12" 30,5 cmC All 24" 61 cmCFM-086G-0-48C

Page 4 of 12TOTALPAC2TOTALPAC2 Integrated Fire Protection SystemSystem design & Dimensional DataFigure 4: Open drain details for single unit:(see dimensions in table below)Unit Drain Pipe(dia. = C)Air GapWater Supply Pipe4" Min.BATotalPac2 Skid Ass'ySingle Unit DetailDrain Pipe (pipe diameterper drain flow calculation)Figure 5: Open drain details for multiple units:(see dimensions in table below)Water Supply Pipe(Can Be Manifolded)12" (Min.)Unit Drain Pipe(dia. = C)DO NOT MANIFOLD !Typical Air GapBA4" Min.TotalPac2 Skid Ass'yMultiple Units DetailTotalPac2 Skid Ass'yDrain Collector runningbetween wall and units(pipe diameter perdrain flow calculations)Notes:Unit Size: 1½" 2" 3" 4" 6"A 8 " 8 " 9 " 9 " 11"B 18½" 18½" 18½" 18½" 18½"C 2" 2" 2" 2" 2"1. Supply and drain pipes can be connected on either sides of cabinet.2. All pipes and fittings should meet applicable codes.3. Actual drain collector diameter shall be determined with detailed hydraulic calculations and is the responsibility of the systemdesigner.FM-086G-0-48C

TOTALPAC2 Page 5 of 12TOTALPAC2 Integrated Fire Protection SystemSystem design & Dimensional Data2- Cabinet for Remote Controlled UnitThe TOTALPAC2 unit cabinet is made of sturdy 14 gaugesteel, measuring 36" x 20" x 57" (91,4 x 50,8 x 144,8 cm) for1½", 2" & 3" systems and 46" x 24" x 57" (116,8 x 61 x 144,8cm) for 4" & 6" for 4" & 6" systems (refer to Figure 1 fordimensions).All surfaces are rust proof coated, inside and outside, withfire red, oven baked polyester powder on phosphate base.Cabinet is provided with individual access doors for thehydraulic and electrical sections and the emergency releasewith a neoprene gasket to avoid vibrations.The field wiring electrical junction boxes is integrated with thecabinet for connection of All electrical components in the trim(pressure switches, supervisory switches, etc.) are factorywired to a terminal strip (TBA) for contractors field wiring.The junction box is provided with a cover plate maintained inplace by 4 screws and contains the wiring schematic on it'sinternal face.Junction box has 4 knock-outs for contractor field wiring.Gauges to indicate air, water supply pressure and primingwater pressure are all visible through clear Lexan windows.Multiple unit installations are easily achieved by manifoldingunits together at their water inlets but drains shall remainseparate and open. Refer to Figure 3 & 4 for additionaldetails on how to pipe drains.System Size (in.)Shipping weights:Lbs.PREACTIONKg.1½" 536 2432" 561 2553" 696 3164" 776 3526" 991 450Note: Above Shipping Weights are nominal and will changedepending on configuration and options selected.IMPORTANT! TOTALPAC2 units are NOT designed to beinstalled where they will be subjected to outdoorsand/or freezing conditions. Refer to environmentaldata for additional details. Subjecting the unit toconditions outside these limitations might hamperthe normal operation of the system.Cabinet doors are provided with hinges that can easily bedisassembled on site to remove the door assemblies forservicing. The cabinet assembly is pre-assembled, prewired,and factory tested under ISO-9001 conditions (refer toFigures 1 & 2 for installation and clearances details).Note: This cabinet contains only the mechanical section ofthe TOTALPAC2 with an electrical junction box on top of thecabinet. The top electrical section is not provided since thecontrol panel is provided by others. The cabinet is Listedboth with or without the control panel section.FM-086G-0-48C

Page 6 of 12TOTALPAC2TOTALPAC2 Integrated Fire Protection SystemSystem design & Dimensional DataFigure 1 – Dimensions:WCONTRACTOR WIRINGJUNCTION BOXRXBQVENOptionalShut-Off ValveSPRINKLER RISERSCH.40 GROOVED OUTLETNCPSSPRINKLER RISERSCH.40 GROOVED OUTLETLOPTIONAL F.D.CONN. OUTLET(DRILLED ONLYWHEN ORDERED !)DRAIN - SCH.40 GROOVED OUTLETAMWATER INLETSCH.40 GROOVED OUTLETMYKHGSee NoteDFJT9/16" DIAM. (4 HOLES)TNote: Access holes provided onenclosure bottom plate to accessanchoring holes.TUA = WATER INLET DIAMETERB = SPRINKLER RISER DIAMETERC = DRAIN PIPE DIAMETERTFLOOR ANCHORING TEMPLATEUFM-072Q-0-08 B.dwgSystemSize A B C D E F G H J/R K L M N Q T U V W X Y1½" 2" 1½" 2" 36" 57" 20" 4" 8 " 9" 18½" 3½" 6" 2" 5" 2¾" 4" 4" 17" 10" 26"2" 2" 2" 2" 36" 57" 20" 4" 8 " 9" 18½" 3½" 6" 2" 5" 2¾" 4" 4" 17" 10" 25"3" 4" 3" 2" 36" 57" 20" 4" 9 " 9" 18½" 3½" 6" 2" 5" 2¾" 4" 4" 17" 10" 25"4" 4" 4" 2" 46" 57" 24" 4" 9 " 10" 18½" 3½" 6" 2" 6½" 2¾" 4" 4" 17" 10" 25"6" 6" 6" 2" 46" 57" 24" 4" 11" 10" 18½" 3½" 6" 2" 6½" 2¾" 4" 4" 17" 10" 25"Notes: Dimension W is nominal and may vary by about ¼.Dimensions P and S vary with system configuration, refer to the following table for details.FM-086G-0-48C

TOTALPAC2 Page 7 of 12TOTALPAC2 Integrated Fire Protection SystemSystem design & Dimensional DataConfigurationSystemSizePS1½" 34½" 41¾"Figure 2 – Cabinet & doors clearance detailTotalPac2 UnitPreaction2" 34" 41¼"3" 38⅜" 42⅛"B4" 39⅝" 44¼"6" 48⅝" 54½"ABTypicalMechanical RoomFM-072Q-0-25 A.dwgCAUnit Size1 ½"2"3"4"6"Minimum Dimension52"52"52"62"62"132 cm132 cm132 cm157,5 cm157,5 cmB All 12" 30,5 cmC All 24" 61 cmFM-086G-0-48C

Page 8 of 12TOTALPAC2TOTALPAC2 Integrated Fire Protection SystemSystem design & Dimensional DataFigure 3: Open drain details for single unit:(see dimensions in table below)TotalPac ShownWithout Front DoorUnit Drain Pipe(dia. = C)Air GapWater Supply Pipe4" Min.BASingle Unit DetailDrain Pipe (pipe diameterper drain flow calculation)Figure 4: Open drain details for multiple units:(see dimensions in table below)12" (Min.)TotalPac ShownWithout Front DoorWater Supply Pipe(Can Be Manifolded)Unit Drain Pipe(dia. = C)DO NOT MANIFOLD !Typical Air GapB4" Min.AMultiple Units DetailDrain Collector runningbetween wall and units(pipe diameter perdrain flow calculations)Notes:Unit Size 1½" 2" 3" 4" 6"A 8 " 8 " 9 " 9 " 11"B 18½" 18½" 18½" 18½" 18½"C 2" 2" 2" 2" 2"1. Supply and drain pipes can be connected on either sides of cabinet.2. All pipes and fittings should meet applicable codes.3. Actual drain collector diameter shall be determined with detailed hydraulic calculations and is the responsibility of the systemdesigner.FM-086G-0-48C

TOTALPAC2 Page 9 of 12TOTALPAC2 Integrated Fire Protection SystemSystem design & Dimensional Data3- Cabinet for Self-Contained UnitThe TOTALPAC2 unit cabinet is made of sturdy 14 gaugesteel, measuring 36" x 20" x 71" (91,4 x 50,8 x 180,3 cm) for1½", 2" & 3" systems and 46" x 24" x 71" (116,8 x 61 x 180,3cm) for 4" & 6" systems (refer to Figure 1 for dimensions).All surfaces are rust proof coated, inside and outside, withfire red, oven baked polyester powder on phosphate base.Cabinet is provided with individual access doors for thehydraulic and electrical sections and the emergency releasewith a neoprene gasket to avoid vibrations.Electrical junction boxes are integrated with the cabinet forconnection of detection system, auxiliary contacts andsignaling devices. Knockouts can be drilled by the installingcontractor on-site but have to meet the restrictions indicatedon Figure 3.Gauges to indicate air, water supply pressure and primingwater pressure are all visible through clear Lexan windows.IMPORTANT! TOTALPAC2 units are NOT designed to beinstalled where they will be subjected to outdoors and/orfreezing conditions. Refer to ENVIRONMENTAL DATA foradditional details. Subjecting the unit to conditions outsidethese limitations might hamper the normal operation of thesystem.Multiple unit installations are easily achieved by manifoldingunits together at their water inlets but drains shall remainseparate and open. Refer to Figure 7 for additional detailson how to pipe drains.System Size (Dia.)Shipping weights:Lbs.PREACTIONKg.1½" 610 2772" 635 2883" 770 3494" 856 3886" 1071 486Note: Above Shipping Weights are nominal and will changedepending on configuration and options selected.Cabinet doors are provided with hinges that can easily bedisassembled on site to remove the door assemblies forservicing. The cabinet assembly is pre-assembled, prewired,and factory tested under ISO-9001 conditions. Referto Figure 2 for installation and clearances details.Note: The mechanical section of the TOTALPAC2 and theelectrical section are provided in two separate enclosures,stacked one on top of the other. The cabinet is Listed bothwith or without the control panel section.FM-086G-0-48C

Page 10 of 12TOTALPAC2TOTALPAC2 Integrated Fire Protection SystemSystem design & Dimensional DataFigure 1 – Dimensions:2" MAX.VBQROPTIONALSHUT-OFF VALVESPRINKLER RISERSCH.40 GROOVED OUTLETSPRINKLER RISERSCH.40 GROOVED OUTLETOPTIONAL F.D.CONN. OUTLET(DRILLED ONLYWHEN ORDERED !)ENNCPSLDRAIN - SCH.40 GROOVED OUTLETAWMWATER INLETSCH.40 GROOVED OUTLETMKHGSee NoteDFJT9/16" DIA. (4 HOLES)TNote: Access holes provided onenclosure bottom plate to accessanchoring holes.TUA = WATER INLET DIAMETERB = SPRINKLER RISER DIAMETERC = DRAIN PIPE DIAMETERTFLOOR ANCHORING TEMPLATEUFM-072Q-0-21 B.docSystemSize A B C D E F G H J / R K L M N Q T U V W1½" 2" 1½" 2" 36" 57" 20" 4" 8 " 9" 18½" 3½" 6" 2" 5" 2¾" 4" 14" 26"2" 2" 2" 2" 36" 57" 20" 4" 8 " 9" 18½" 3½" 6" 2" 5" 2¾" 4" 14" 25"3" 4" 3" 2" 36" 57" 20" 4" 9 " 9" 18½" 3½" 6" 2" 5" 2¾" 4" 14" 25"4" 4" 4" 2" 46" 57" 24" 4" 9 " 10" 18½" 3½" 6" 2" 6½" 2¾" 4" 14" 25"6" 6" 6" 2" 46" 57" 24" 4" 11" 10" 18½" 3½" 6" 2" 6½" 2¾" 4" 14" 25"Notes: Dimension W is nominal and may vary by about ¼.Dimensions P and S vary with system configuration, refer to the following table for details.FM-086G-0-48C

TOTALPAC2 Page 11 of 12TOTALPAC2 Integrated Fire Protection SystemSystem design & Dimensional DataConfigurationPreactionSystemSizePS1½" 34½" 41¾"2" 34" 41¼"3" 38⅜" 42⅛"4" 39⅝" 44¼"6" 48⅝" 54½"Drilling:When drilling in the cabinet to install wiring conduits or pipes,avoid the area of the front 6" (15 cm) of the top of the cabinetsince internal wiring is concentrated in that area. Alwaysavoid drilling into internal components.Figure 3 – Drilling detail:"NO DRILL" ZONE6"Figure 2 – Minimum cabinet & doors clearance detailFM-072Q-0-63 A.dwgTotalPac2 UnitABBFM-072Q-0-25 A.dwgWiring Routing:Note: Control cabinet shown without front door.Hatch pattern indicates zone that should beavoided when drilling for wiring conduits in enclosure,viewed from the left front corner of the cabinet.Wiring shown in Figure 4 below indicates typical WiringRouting for Power Limited Circuits.Refer to FIELD WIRING DIAGRAM and drilling guide abovefor details.CAUnit Size1 ½"2"3"4"6"Minimum Dimensions52"52"52"70"70"132 cm132 cm132 cm178 cm178 cmB All 12" 30,5 cmC All 24" 61 cmFM-086G-0-48C

Page 12 of 12TOTALPAC2TOTALPAC2 Integrated Fire Protection SystemSystem design & Dimensional DataFigure 5: Open drain details for single unit:(see dimensions in table below)TotalPac ShownWithout Front DoorUnit Drain Pipe(dia. = C)Air GapWater Supply Pipe4" Min.BASingle Unit DetailDrain Pipe (pipe diameterper drain flow calculation)Figure 6: Open drain details for multiple units:(see dimensions in table below)12" (Min.)TotalPac ShownWithout Front DoorWater Supply Pipe(Can Be Manifolded)Unit Drain Pipe(dia. = C)DO NOT MANIFOLD !Typical Air GapB4" Min.AMultiple Units DetailDrain Collector runningbetween wall and units(pipe diameter perdrain flow calculations)Notes:Unit Size 1½" 2" 3" 4" 6"A 8 " 8 " 9 " 9 " 11"B 18½" 18½" 18½" 18½" 18½"C 2" 2" 2" 2" 2"1. Supply and drain pipes can be connected on either sides of cabinet.2. All pipes and fittings should meet applicable codes.3. Actual drain collector diameter shall be determined with detailed hydraulic calculations and is the responsibility of the systemdesigner.FM-086G-0-48C

TOTALPAC2 Page 1 of 2TOTALPAC2 Integrated Fire Protection SystemLIMITED WARRANTYLimited WarrantyFireFlex Systems inc. (known herein as "the Manufacturer")warrants to its customer that its products shall be free ofdefects in material [or part(s)] and workmanship for a periodof twelve (12) months from the date of original delivery, undernormal use and service by the Customer (and provided thatthe product has been properly installed and maintained).The obligation of the Manufacturer in case of a claim madeby the Customer hereunder, shall be, at the Manufacturer'soption, limited to repair or replace, free of charge for parts orhis labor, any product or part, which in the opinion of theManufacturer, shall be proven to be defective. TheManufacturer will NOT accept labor back-charges incurred bythe Customer to repair or replace said product or part.The present warranty shall be void should the product [orpart(s)] be altered by anyone other than the Manufacturer. Incase of a claim under the present warranty, the Customermust contact the Manufacturer's Customer ServiceDepartment as soon as he is aware of a claim and, subject tothe authorization of the manufacturer, return the defectiveproduct [or part(s)], transportation prepaid, to the addresslisted below.This warranty constitutes the entire warranty given by theManufacturer to the Customer with respect to the product.The present warranty is non-transferable and nonassignable.The Manufacturer does not represent that theproducts will prevent any loss by fire or otherwise or that theproduct will in all cases provide the protection for which it hasbeen installed or intended.The Customer acknowledges that the Manufacturer is not aninsurer. The manufacturer shall not be liable for any loss ordamages of any nature whatsoever, including but not limitedto incidental or special or consequential damages includingbut not limited to, property damages, personal injury, revenueloss or lost profits, inconveniences, transportation charges orother damages suffered by anyone.There are no other warranties, expressed or implied withregard to the products, other than those contained herein.Some jurisdictions may not allow limitations on how long anexpressed warranty lasts, so the above limitations may notapply to you. Under no circumstances, shall theManufacturer be liable for any loss of, or damage to property,direct or indirect, incidental or special or consequentialdamages, arising out of the use or inability to use theManufacturer's products. The Manufacturer shall not beliable for any personal injury which may arise in the course ofor as a result of the use of the manufacturer's products.This warranty replaces all previous warranties and is the onlywarranty given by the Manufacturer with respect to itsproducts. This warranty shall not be modified, unless suchmodification is made in writing by an executive officer of theManufacturer.In consideration of the warranty provisions contained herein,the Customer hereby waives the benefit of any statutorywarranty or protection or remedy to which he may be entitledunder the terms of any sales of goods act or similarlegislation available to him in any jurisdiction in which theCustomer carries on business.Defective part(s) must be returned to the address listedbelow within (30) days of receiving replacement parts(s). Ifdefective part(s) is not returned before delay expires, aninvoice will be issued for replacement part(s) and shipping.On reception, an extended analysis will be performed on thesaid part(s). If proven to be defective, no invoice will beissued. If the part(s) is proven to be in working condition aninvoice will be issued for replacement part(s) and shipping.Special Limitation: Due to their self dischargecharacteristics when not charged during extended storageperiods, Batteries supplied with integrated Releasing ControlPanels are covered by the above warranty for a periodlimited to three (3) months only.Product Support1-866-347-3353When you bought this TOTALPAC2 Integrated Fire ProtectionSystem from FireFlex Systems Inc., you got the besttechnology available… You also got the best people…People who make it easy and convenient for you to own ourproducts.Outstanding products support doesn't just mean helpingfixing products when they fail. When you need our help,knowledgeable professionals will give you fast, personalassistance.Our Products Support organization is dedicated to helpingyou become comfortable with FireFlex Systems Inc. byanswering questions about our products, warranty andservice procedures and by helping you learn how to installand use our products more effectively.The number above is a toll free number to Product Support.Please save it and keep it for the day when you may have totest us.FIREFLEX Systems Inc.1935, Lionel-Bertrand Blvd.Boisbriand, QuebecCanada J7N 1N8Tel.: (450) 437-3473 ◊ Fax: (450) 437-1930Toll Free: (866) 347-3353 ◊ Web site: http://www.fireflex.comFM-086G-0-11B

Page 2 of 2TOTALPAC2TOTALPAC2 Integrated Fire Protection SystemLIMITED WARRANTYUser NotesFM-086G-0-11B