Pendleton (745-790) Owner's Manual - Avalon

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20 Insert Installation (for qualified installers only)Block-Off Plate InstallationWhenever this appliance is installed with a direct connection a block-off plate, or other noncombustibleseal-off device (e.g. damper adapter), will need to be installed. This device is used toseal the chimney, insuring no smoke enters the home and providing the chimney system with a sealto promote draft. The directions below detail the steps for construction and installation of a block-offplate.1. Determine a location for the block-off plate at the top of the firebox below the damper area (makeit high enough to allow installation of the connection pipe). The location should be level and in anarea where it can be mounted easily. Measure the width at the rear ("A") and front ("B") of thefirebox at the height where the block-off plate will be installed (see the illustration below). Thenmeasure the depth of the location where the block-off plate will be installed ("C").NOTE: Most masonry fireplaces have square fireboxes while certain zero-clearance (metal)fireplaces often have domed firebox tops. This makes zero-clearance block-off plates moredifficult to install. To simplify the procedure, insulation may be used to seal the rounded edges.2. Make a cardboard template of the measurements, but add a 2" flange to each side. This flangewill be used to mount the block-off plate to the inside of the firebox. Bend the flanges downwardson the template and place it inside the fireplace. If the template fits correctly in its plannedlocation, go to the next step. If it does not, make a new template with the appropriate correctionsuntil it fits correctly.3. With the template in place, mark the location that is centered in the fireplace and 9 1/4" back fromthe fireplace opening. This location approximates the center of the flue when the insert is in place(a slight offset may occur based upon insert and block-off plate placement). Remove thetemplate and cut a 6 1/4" diameter hole centered on this mark.4. Make the block-off plate of 24 gage or thicker steel to match the template. Drill two holes in eachflange for mounting the plate.5. Mount the block-off plate using masonry screws.NOTE: Use sheet metal screws on zero-clearance (metal) fireplaces (screws need only be longenough to penetrate the first layer of metal).6. Insulate the block-off plate using high-temperature fiberglass insulation (Kaowool® or equivalent)and furnace cement (allow the cement to dry for at least 24 hours before burning).7. After placing the appliance and installing the pipe through the block-off plate, use hightemperaturefiberglass insulation and furnace cement to seal any cracks between the pipe andblock-off plate.The center ofthe flue is 9 1/4"back from thefireplaceopening.BCFireboxDamper ABlock-Off Plate Template2" Flanges(for attachingthe block-offplate)Measurement"A"Measurement "B"The center of the flue is 9 1/4" back from thefireplace opening (6 1/4" in diameter).Measurement"C"Travis Industries 93508133 4020509
Insert Installation (for qualified installers only) 21Insert withPositiveConnectionNOTE:Most factory-builtchimneymanufacturersmake stainlesssteel chimneyliners, eitherflexible or rigid.This provides awide variety ofinstallationoptions. Makesure to follow themanufacturer'sinstructions forinstallation andsupport.Insert withDirectConnection(MasonryFireplace)NOTE:Directconnectionsrequire installationof an airtightblock-off plate ordamper adapter(see "Block-offPlate Installation"on page 20).NOTE: This installation may beused with a masonry or zeroclearance fireplace. Therequirements in the section"Masonry Fireplace Requirements"or "Zero Clearance FireplaaceRequirements" must be fulfilledprior to installation.Combustible MantleSurround PanelsSee the section "InsertPlacement Requirements" forminimum clearances andhearth required.Install a non-combustiblecover plate to prevent waterfrom entering the chimneyNOTE: This installation may beused with a masonry or zeroclearance fireplace. Thisillustration depicts a masonryinsert, all requirements in thesection "Masonry FireplaceRequirements" must be fulfilledprior to installation.Combustible MantleSurround PanelsSee the section"Insert PlacementRequirements" forminimum clearancesand hearth required.Travis Industries 93508133 4020509Cap (prevents waterfrom entering)Flue LinerThe liner must bestainless steelconnector or flexiblevent. Follow the linermanufacturer'sinsturctions forinstallation andsupport.Airtight InsulatedClean-OutRemovedamperor wire itopenRemove damperor wire it openFlueLinerStainless steelchimney connectormust Extend 1' pastthe block-off plate orto the flue linerAirtightInsulatedClean-OutBlock-off plate ordamper adapter
Page 1 and 2: Pendleton(745/790)Owner'sManual•
Page 3 and 4: Table of Contents 3General Informat
Page 5 and 6: Safety Precautions 5MobileHome• W
Page 7 and 8: Stove Installation (for qualified i
Page 15 and 16: }Stove Installation (for qualified
Page 17 and 18: Insert Installation (for qualified
Page 19: Insert Installation (for qualified
Page 23 and 24: Safety Notice:Operating Your Applia
Page 25 and 26: Operating Your Appliance 25Adjustin
Page 27 and 28: Operating Your Appliance 27Hints fo
Page 29 and 30: Maintaining Your Appliance 29Failur
Page 31 and 32: Maintaining Your Appliance 31Yearly
Page 33 and 34: Maintaining Your Appliance 33Firebo
Page 35 and 36: Limited 7 Year Warranty 35To regist
Page 37 and 38: Optional Equipment 37Stove Leg Inst
Page 39 and 40: Optional Equipment 39PhillipsScrewd
Page 41 and 42: Optional Equipment 41Outside Air Bo
Page 43 and 44: Optional Equipment 43Front Blower (

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