1Presentation of the groupPresentation of SequanaArjowiggins Graphic currently boasts the market’s largest ecofriendlyoffering, comprising a unique range of white and naturalrecycled papers and eco-friendly papers mixing FSC®-certifiedrecycled and virgin fibres. Sales growth in this segment in 2012confirms companies’ interest in eco-friendly products that fit withtheir sustainable development approach.In 2012, Arjowiggins Graphic continued its innovation efforts,cementing its leadership in recycled and eco-friendly papers. Newoffice and digital printing papers were marketed and sold and anew digital offering developed, due to be launched in 2013. Thiswill be the first recycled full colour coated inkjet paper designedfor direct marketing, publishing and personalised promotionalapplications (texts, images, data). The new product will roundout Arjowiggins Graphic’s range of recycled papers specificallydesigned for digital colour printing and suited to all machinesused by major manufacturers, from printing platforms such asHP Indigo and digital dry-toner web presses to more traditionaloffset presses.Arjowiggins Graphic’s green strategy is highlighted in innovative,award-winning marketing campaigns. The division wasa shortlisted in the “Promotional Campaign of the Year” categoryat the 2012 Pulp & Paper International Awards (PPI) for itsCocoon ads. Cocoon is 100%-recycled paper designed for printers,designers and major companies, and the campaign showcasedthe product’s strong green credentials.Arjowiggins Graphic came top of WWF’s most recent PaperCompany Index, a ranking of 19 paper producers based ontheir overall carbon footprint. It scored 73.86%, the best in the“Graphic paper” category, confirming the division’s leadership inthe use of recycled fibres for these papers.Robust growth of specialty businessesSpecialty businesses reported robust growth in 2012, driven bythe launch of new innovative products.In the laminated segment, sales were buoyed by the successof Sequoia, a laminated paper for gift, loyalty and SIM cardslaunched in 2011. Since it is biodegradable and compostable,Sequoia represents a real alternative to plastic, and in 2012 wasused in new visual communication (POS advertising, displays,etc.) and printing (calendars, brochures, etc.) applications.On the sublimation print market which includes embellishingtextiles and objects (skis, mouse pads, etc.), a new adhesive productfor stretch textiles was launched in 2012 within the Sublimagerange and showcased at two international trade fairs (Fespa andSGIA). The entire Sublimage range is certified FSC® and Oekotex®,which guarantees that it contains no substances harmfulto humans or the environment. These achievements cementArjowiggins Graphic’s position as a leading player on this market.Innovation efforts were also in evidence when the divisionlaunched a new sparkling tissue in its range of Kaleïdo colour tissuesused for tablecloths, mats and napkins. Technical innovationin four-glued ply tissue which was launched in 2011 continuedapace, and the technology was extended to new applications forprinted handkerchiefs and napkins.Business was particularly brisk in the healthcare segment,boosted by the success of Sterimed which was launched in 2011and is used by hospitals for disposable medical instruments andsterilised packaging solutions. Arjowiggins Healthcare continuedwith its innovation efforts in this segment, and at the Medicatrade show in November unveiled the first packaging solutionwith authentication features designed to protect against counterfeitingand illicit trading. An active communications policy(newsletters, attendance at different trade shows) also raised itsprofile among manufacturers of medical instruments. In the hospitalsegment, ArjoGreenTM, the first biodegradable solutionmarketed for sterilised wraps, enjoyed strong demand. As concreteproof of these sustainable development efforts, ArjowigginsHealthcare was certified FSC® in 2012. A new product was alsolaunched in the Sterisheet range: ArjoMarker is a marker thatuses special ink to indicate sterilisation.Further productivity gainsAmid a structural decline in the European market for graphicpapers and the resulting overcapacity in the industry, adjustingplant capacity is a priority for Arjowiggins Graphic. Exacerbatedby the economic crisis in Europe, this situation led the divisionto close its Dalum Papir A/S plant in Denmark at the end ofNovember. Arjowiggins Graphic is therefore sharpening its competitiveedge by better managing capacity to ensure that its plantsoperate efficiently at the lowest possible cost and with a utilisationrate of above 90%.Thanks to the flexibility of its production facilities, all productionat sites shut down (representing 103,000 tonnes) was able tobe transferred to Arjowiggins Graphic’s three plants in France.The division continues to manufacture products for its recycledpaper ranges Cyclus and RePrint Deluxe, enabling clients tocontinue benefiting from the division’s high quality and serviceexcellence.To meet the growing demand for premium recycled pulp bothfrom its own plants and from external customers, ArjowigginsGraphic has undertaken investments to expand the capacityof its Greenfield site in France. Greenfield produces white andextra-white deinked pulp, which is used mainly in premiumwhite recycled paper for the printing and writing industries. Thisinvestment increased the plant’s capacity from 125,000 tonnes to150,000 tonnes at end-2012.In the healthcare segment, an active investment policy has helpedto upgrade plants and equipment, thereby increasing capacity,productivity and efficiency. In the future, the division will thereforebe able to develop high value-added products for the medicaland hospital sector. Work also continued on the two biomassheaters at the Palalda plant in France, and these are expected tocome into service in October 2013. The use of biomass instead offossil fuels will prevent 21,000 tonnes of CO 2being released intothe atmosphere each year.Key figures - Graphic division(€ millions) 2012 2011Sales 569 581EBITDA 14 2Recurring operating income (loss) (6) (20)Operating margin -1.2% -3.5%36 | Sequana | 2012 Document de référence (English version)
Presentation of the groupPresentation of Sequana 1Coated US divisionAppleton Coated manufactures premium coated papers for thecommercial printing and book publishing industries under theUtopia brand. The division has carved out a strong position inthe educational textbook market supplying many well-knownpublishers. Thanks to its excellent service and high-end offering,the division is a major supplier to many high profile brands inindustries including fashion, automotive and financial services.Demand in these markets is driven largely by advertising expendituresand government spending for education.As a leader in environmental papers, Appleton Coated offersFSC®-certified products made with post-consumer recoveredfibre and products made with green power, all produced at theCombined Locks mill in the United States.Appleton Coated is the fourth largest manufacturer of coatedpapers in volume terms in the United States. Its main competitorsin the US coated paper market are Newpage, Sappi and Verso.2012 highlights■■Stable volume at the top end of the coated product line-up.■■Consolidation of solid leadership position in coated papers forhigh-speed inkjet web technology.■■Expansion of the product line and volume growth of ecofriendlyproducts.■■Strategic partnerships drive growth in specialty and uncoatedvolume.2012 resultsIn 2012, the slow pace of economic recovery and the increasingmigration to electronic communication continued to adverselyaffect the North American paper industry. The especially toughbusiness environment led to fresh capacity reduction measuresand renewed growth in exports: after the 5% slump in volumesfor printing and writing papers in 2011, volumes in the NorthAmerican market fell a further 6% in 2012.Consistent with the overall printing and writing sector, demandfor coated freesheet papers declined about 5% in North America,with more dramatic declines in the textbook publishing segmentdue to US state budget cuts and some migration to the use of electronictextbooks.Full-year sales for the division were down 1.7% at €249 milliondue to falling volumes in both the commercial web printing andpublishing sector where competition is fierce. Growth in specialtycoated and uncoated products help to offset those reductions.EBITDA was at breakeven thanks to the positive impact of lowerpaper pulp prices. EBITDA margin represented 0.4% of sales.Consolidated leadership in digital printingDespite the very tough business environment, Appleton Coatedcontinued to bolster its leading positions in coated papers forhigh-speed inkjet web technology, as reflected in the success ofthe Utopia Book Inkjet range whose sales increased nearly 70%year-on-year.The division also added glossy coated paper developed jointlywith HP to its range of digital printing papers in March 2012.The Utopia Inkjet range now provides customers with a comprehensivedigital offering: matte coated paper (Utopia Book Inkjet)for publishing, matte and glossy paper (Utopia Inkjet Dull &Gloss) for commercial printing, publishing and direct marketing,and uncoated paper (Utopia Uncoated Inkjet). This has enabledAppleton Coated to keep one step ahead of the competition andto position itself as the only North American paper manufactureroffering customers a complete range of papers adapted to digitalprinting technologies for all publishing and direct marketingapplications.Sales remained buoyant in the specialty uncoated paper businesses.Relentless commitment to innovationAppleton Coated was the first US coated paper producer to becertified FSC® and to develop a range of papers manufacturedfrom FSC®-certified virgin or recycled pulp using electricityfrom renewable sources. Its most eco-friendly products continueto show robust growth in 2012.Leveraging its strong market positions, Appleton Coated intendsto continue expanding its eco-friendly product range and to helpcustomers in their quest for environmentally responsible solutions.Appleton Coated was the first producer to offer productsmade with 30% post-consumer recovered fibre and to stock thoseproducts making them readily available in smaller quantities. In2012, the company began production of coated products with60% post-consumer recovered fibre.In addition, many Appleton Coated products bear the green-e®logo which certifies that 100% of the electricity used to producethose products is matched with renewable energy credits (RECS),from certified clean energy sources, mainly wind power, and enablescustomers to benefit from energy credits. Close on 20% ofcoated products sold now bear this logo.Appleton Coated has stepped up the use of biomass energy inplace of coal as part of its strategy to reduce its carbon footprint.In 2012, alternative energy sources represented 30% of totalenergy consumption. Coal has declined from 56% in 2008 to lessthan 25% of total energy in 2012.The division also continued to deploy measures designed toenhance industrial efficiency and reduce costs, particularly logisticsand energy-related costs.Key figures – Coated US division(€ millions) 2012 2011Sales 249 253EBITDA 1 (1)Recurring operating income (loss) (2) (5)Operating margin -0.7% -2.0%Sequana | 2012 Document de référence (English version) | 37