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INTRODUCTORY SPECIAL INTRODUCTORY ... - PHOTON Info

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System Photonics S.p.A.<br />

62<br />

Science & Technology<br />

Module factories have been springing<br />

up like mushrooms lately.<br />

Production techniques, however, differ<br />

little from one company to the next.<br />

Cells are usually embedded in ethyle-<br />

ne vinyl acetate (EVA) under a plate of<br />

glass. The modules are sealed with eit-<br />

her a plastic film or a second glass plate.<br />

But the modules from market newcomer<br />

System Photonics are different. The firm<br />

was founded in January and belongs to<br />

the System Conglomerate in Modena,<br />

Italy. System has been active in the ce-<br />

ramics, electronics, and logistics sectors<br />

for more than 40 years and employs over<br />

1,000 people worldwide. System Photo-<br />

nics presented its new modules for the<br />

first time ever at the EU Photovoltaic So-<br />

lar Energy Conference in September.<br />

At first glance, the modules look like<br />

standard commercial products. Sun-<br />

ways’ monocrystalline cells are embed-<br />

ded in an encapsulation material under<br />

a glass plate and then sealed tightly to a<br />

backing material while inside a vacuum<br />

laminator. But the modules have two<br />

unique features. The backing material is<br />

ceramic, and the company uses an ion-<br />

omer-based plastic encapsulation mate-<br />

rial called PV5316 made by Dupont. The<br />

3 mm thick ceramic backing, which is<br />

manufactured by another company in<br />

the System Group, is designed to be par-<br />

ticularly robust and dissipate heat well.<br />

New Products at Solar Power 09<br />

System Photonics SpA: Stand 1787<br />

Ceramic-backed modules<br />

System Photonics’ modules can be installed as roof elements, but work just as well on the ground.<br />

With unusual materials, a newcomer brings a breath of fresh air into the industry. Modules by Italy’s System<br />

Photonics feature an ionomer-based encapsulant material and a ceramic backing.<br />

The backing is also available in several<br />

colors, with a palette ranging from black<br />

to gray, brown, and yellow ochre.<br />

The company decided on the PV5316<br />

Dupont film because it is significantly<br />

more stable and less elastic than EVA,<br />

according to sales manager Massimilia-<br />

no Gigli. The more robust material can<br />

better withstand loads from the glass<br />

front and ceramic backing. The film<br />

is also easy to work with and allows a<br />

high degree of automation in produc-<br />

tion. Gigli emphasizes that moisture<br />

cannot penetrate the module. Spanish<br />

company Isofoton had already devel-<br />

oped ceramic-backed modules in the<br />

past for a research project. However, wa-<br />

ter penetrated the modules (which were<br />

installed in a noise barrier) and Isofoton<br />

had to replace them with standard com-<br />

mercial modules.<br />

The modules also use a unique in-<br />

stallation system. They are not attached<br />

with clamps and rails, but hung on a sup-<br />

porting framework. Clamps on the back<br />

of the panels are specially designed for<br />

this mounting system. While glass lam-<br />

inates always need some sort of frame<br />

to hold them in place, and there are no<br />

plastic-backed frameless modules – and<br />

would be difficult to install if they were.<br />

But System Photonics’ frameless ceramic<br />

modules can be laid like tiles. Their ver-<br />

satility makes the modules suitable for<br />

both building integration and instal-<br />

lation in ground-mounted arrays. For<br />

these applications, System Photonics of-<br />

fers four product lines. The »Roof« series<br />

is for roof integration, while the façade<br />

line is called »Skin.« The »Life« series is<br />

for municipal projects, while large solar<br />

farms will use the »Power« series.<br />

The already certified »Roof« series<br />

will be the first to hit the market. The<br />

company’s factory near Modena has a<br />

25 MW capacity. The modules, which<br />

will be sold worldwide, are covered by a<br />

10 year product warranty and a 25 year<br />

performance guarantee. The company<br />

won’t reveal the product’s price. iru<br />

www.system-photonics.com<br />

November 2009<br />

Ronald Frommann / photon-pictures.com

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