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INTRODUCTORY SPECIAL INTRODUCTORY ... - PHOTON Info

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Anne Kreutzmann / photon-pictures.com<br />

74<br />

Science & Technology<br />

system’s lost energy yield. The more mis-<br />

matched the system is due to shadows,<br />

dirt, or natural module mismatching, the<br />

more microinverters claim they can help.<br />

Enphase, which now offers its prod-<br />

ucts to a number of installers, is in high<br />

demand. Cinnamon says Akeena will<br />

buy as many microinverters as Enphase<br />

can supply, and an installer at Owens<br />

Electric & Solar, Inc. in California esti-<br />

mates that 70 percent of his customers<br />

opt for Enphase products, when offered.<br />

But that doesn’t mean Enphase, or any of<br />

these new companies, can rest on their<br />

laurels. They will all have to prove them-<br />

selves if they want to remain competitive<br />

with central inverters.<br />

More components = more failures<br />

At the heart of criticism of distributed<br />

power architecture – including power op-<br />

timizers and microinverters – is a logical<br />

rule. Even if a product has an excellent life<br />

expectancy, the more components you<br />

add to your system, the more likely one<br />

of them will fail at any given moment. A<br />

central inverter is a fairly safe bet with its<br />

10 to 15 year life expectancy. If it fails,<br />

The man that began it: Fifteen years ago in the Nether-<br />

lands, Henk Oldenkamp developed a microinverter that<br />

converterted 130 Watts DC to AC and clipped right on the<br />

back of a module – the OK4, one of the first devices of<br />

this type. He based the product on the same components<br />

and basic concept as a central inverter (photo right).<br />

you just replace a single com-<br />

ponent. On the other hand, if<br />

you have 30 microinverters in<br />

a system, failures – either due<br />

to defects or wear and tear –<br />

will be more numerous.<br />

While most start-ups have designed<br />

their microinverters to detach easily<br />

from modules or module racks – to facil-<br />

itate replacement – installers still doubt<br />

whether a microinverter can be built<br />

that is as reliable as the module itself.<br />

»Nobody wants to connect those two<br />

together,« says Ron Van Dell, CEO of<br />

SolarBridge, since microinverters have<br />

much shorter warranties than modules.<br />

»It makes no sense to connect a compo-<br />

nent that’s by definition going to fail<br />

before the thing it’s hooked to fails.«<br />

This is where microinverter technology<br />

– and marketing it – gets tricky. To be com-<br />

petitive, a microinverter has to be cheaper<br />

and more durable than a central inverter.<br />

Moreover, some purport, if AC PV is really<br />

going to take off, microinverter warran-<br />

ties have to match those of modules. Thus<br />

not only does each microinverter need to<br />

have a spectacular lifespan, and keep cool<br />

with no moving parts, but has to do it all<br />

while sitting on top of a roof in the blazing<br />

sun. »Making a microinverter to operate<br />

in the vicinity of a PV module is no easy<br />

task,« adds Bower. »It takes real engineer-<br />

ing. The environment is just brutal.«<br />

OKE-Services<br />

Then there’s the size of the microin-<br />

verter itself. If a microinverter’s efficiency<br />

maxes out at 96 percent, that’s 8 W of cur-<br />

rent that have to be dissipated for each 200<br />

W module. As Bower puts it: »if you put that<br />

in a small enough package, it’s like your<br />

night light, it’s hot enough to burn your<br />

fingers.« Since active cooling would be cost-<br />

prohibitive, microinverters have to rely on<br />

conductive cooling to distribute heat.<br />

And while some components can<br />

withstand heat, electrolytic capacitors<br />

are understood to be the component –<br />

in inverters both large and small – that<br />

is most likely to fail due to high tempera-<br />

tures. Indeed, it usually is the part that<br />

malfunctions, in both central and mi-<br />

croinverters. Enphase, who says it uses<br />

capacitors with a rated lifetime of 4,000<br />

to 10,000 hours at 105° Celsius, points<br />

out that the life expectancy of a capaci-<br />

tor doubles with every 10° Celsius drop<br />

in temperature. Joe Augenbraun, CEO of<br />

Solar Red, Inc. – a start-up using micro-<br />

inverters to build and install integrated<br />

systems – jokes that it should be called<br />

the »capacitor of evil.«<br />

The volatile outdoor envi-<br />

ronment, and heat dissipation<br />

from the nearby module aren’t<br />

the only factors that make en-<br />

gineering a reliable microin-<br />

verter difficult – microinverter<br />

itself produces heat. By the<br />

very nature of its technology,<br />

a microinverter is going to be<br />

less efficient than a central<br />

inverter, says Bower. Every in-<br />

verter, no matter its size, has a<br />

certain amount of fixed energy<br />

consumption. Multiply that<br />

by 10, or 15, or however many<br />

modules there are in an array,<br />

and as the systems size increas-<br />

es, efficiency falls relative to a<br />

system using a central inverter.<br />

Enphase doesn’t share this senti-<br />

ment. In a study from late 2008, CTO<br />

Martin Fornage claimed that Enphase’s<br />

use of electrolytic capacitors should,<br />

by a »conservative estimate,« allow the<br />

components to last for 50 years. Fornage<br />

suggests that Enphase capacitors have<br />

November 2009

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