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STEEL + TECHNOLOGY 01/2019

- STEEL COMPANIES: Implementation of the new continuous casting plant at Saarstahl is on track - STEEL TECHNOLOGY: Ultra-thin hot rolled strip with only 0.6 mm thickness produced on Arvedi ESP line - ADDITIVE MANUFACTURING. 3D spray head for forging presses wins German Design Award

- STEEL COMPANIES: Implementation of the new continuous casting plant at Saarstahl
is on track
- STEEL TECHNOLOGY: Ultra-thin hot rolled strip with only 0.6 mm thickness produced on Arvedi ESP line
- ADDITIVE MANUFACTURING. 3D spray head for forging presses wins German Design Award

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NEWS ROUND-UP | 19<br />

The new machine, the second threading<br />

machine supplied by SMS group to JFE,<br />

will be designed to thread pipes in the<br />

diameter range from 139.7 to 406.4 mm<br />

with wall thicknesses from 7.0 to 50.8 mm<br />

and lengths of up to 15 m. The type TCG<br />

43/4 machine operates according to the<br />

“stationary tool – rotating pipe” principle.<br />

With this method it can cut standardized<br />

inside and outside threads as well as all<br />

premium threads. Thanks to latest FMEA<br />

(failure mode and effects analysis) technology<br />

and temperature control, the machine<br />

has excellent stability and produces threads<br />

of highest quality. The pipe threads comply<br />

with the production standards for all API<br />

5CT steel grades, JFE grades and other<br />

international standards.<br />

• SMS group<br />

Asia: Pakistan<br />

Naveena Steel to build mini-mill<br />

Naveena Steel Mills (Private) Limited has<br />

awarded Primetals Technologies an order<br />

to supply a continuous billet casting<br />

machine and a bar rolling mill for a new<br />

mini-mill in Port Qasim, Karachi.<br />

With the new mini-mill, Naveena Steel,<br />

founded in 2<strong>01</strong>8, will be able to respond<br />

to the growing steel demand expected<br />

from the infrastructure development<br />

in Pakistan. The mini-mill will produce<br />

around 270,000 t/year of reinforcing<br />

steel (rebars) with diameters ranging<br />

from 8 to 40 mm. Commissioning is<br />

scheduled to start in the second quarter<br />

of 2<strong>01</strong>9.<br />

The billet caster will be supplied by<br />

Concast (India) Ltd., a Primetals Technologies<br />

group company. It will consist of<br />

two strands, with provisions made to add<br />

a third strand in the future. The caster has<br />

a curved tube mould, and is a multiple-radius<br />

machine, with a basic radius of 6 m<br />

and a second radius of 11 m. Maximum<br />

casting speed is 4 m/min. Concast (India) is<br />

responsible for designing, engineering and<br />

manufacturing the ladle support, tundish<br />

and tundish support, mould and oscillator,<br />

straightener segments, secondary cooling,<br />

dummy bar system as well as pusher<br />

and cooling bed. The company will also<br />

supply the basic automation (Level 1) and<br />

HMI system. The caster will produce the<br />

starting material for hot charging into bar<br />

rolling mill.<br />

The rolling line will consist of a furnace<br />

discharging area, a 6-stand roughing mill,<br />

a 6-stand intermediate train and a 4-stand<br />

finishing train. All rolling stands will be of<br />

the Red Ring Series 5 design. The rolling<br />

mill will also include an inline PQS quenching<br />

system and a 54-m-long cooling bed,<br />

A PQS inline quenching system will be<br />

integrated into the new mini-mill for rebar<br />

production (Picture: Primetals Technologies)<br />

extendable to a total length of 66 m at a<br />

later stage.<br />

• Primetals Technologies<br />

Asia: South Korea<br />

Hyundai Steel brings on stream new horizontal roller straightener<br />

Hyundai Steel has successfully commissioned<br />

the new straightening machine<br />

from SMS group.<br />

SMS group has received the FAC for the<br />

new horizontal roller straightener installed<br />

at Hyundai Steel’s medium section mill in<br />

Incheon. The new machine replaces a more<br />

than twenty-years-old straightener. With the<br />

new equipment, Hyundai Steel is able to roll<br />

larger sheet piles and beams up to a web<br />

height of 450 mm. In addition to extending<br />

the product range, the straightener helps<br />

to improve the tolerances and quality of<br />

the sections.<br />

• SMS group<br />

Ulsan Aluminum upgrade rolling mills with new automation technology<br />

South Korean aluminium producer Ulsan<br />

Aluminum is going to upgrade its hot<br />

rolling mill and its cold rolling mill No.<br />

2 with new automation technology from<br />

Primetals Technologies.<br />

Ulsan Aluminum Ltd. was founded by Novelis<br />

and Kobe Steel as a joint venture company<br />

in 2<strong>01</strong>7. The Ulsan plant produces rolled<br />

aluminium plates for the Asian markets of<br />

the beverage and electronics industries,<br />

the transportation sector and the construction<br />

business. Primetals Technologies will<br />

supply a new automation system for the<br />

hot rolling mill, including the automation<br />

platform, technological control systems, for<br />

example automatic gauge control, hydraulic<br />

gap control, work roll bending, as well<br />

as the data acquisition and the associated<br />

operator control and monitoring system.<br />

Cold rolling mill No. 2 in the Ulsan plant<br />

will be equipped with a similar technological<br />

control system as the hot rolling mill.<br />

Here again, the scope of delivery includes<br />

the data acquisition and the associated<br />

operator control and monitoring system.<br />

Primetals Technologies will be responsible<br />

for the installation, commissioning and fine<br />

adjustment of the automation technology<br />

in both rolling mills.<br />

• Primetals Technologies<br />

<strong>STEEL</strong> + <strong>TECHNOLOGY</strong> 1 (2<strong>01</strong>9) First Issue

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