STEEL + TECHNOLOGY 01/2019
- STEEL COMPANIES: Implementation of the new continuous casting plant at Saarstahl is on track - STEEL TECHNOLOGY: Ultra-thin hot rolled strip with only 0.6 mm thickness produced on Arvedi ESP line - ADDITIVE MANUFACTURING. 3D spray head for forging presses wins German Design Award
- STEEL COMPANIES: Implementation of the new continuous casting plant at Saarstahl
is on track
- STEEL TECHNOLOGY: Ultra-thin hot rolled strip with only 0.6 mm thickness produced on Arvedi ESP line
- ADDITIVE MANUFACTURING. 3D spray head for forging presses wins German Design Award
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<strong>STEEL</strong> <strong>TECHNOLOGY</strong> | 61<br />
The line has a design capacity of 200,000<br />
t/year. At a process speed of 450 m/min,<br />
materials with thicknesses ranging from<br />
0.12 to 0.36 mm and widths between 700<br />
and 1,230 mm may be processed. The Baosteel<br />
electrolytic metallic coating line is a<br />
combined processing line for electrolytic<br />
tinning and tin-free steel production (ETL/<br />
TFSL). The products are primarily intended<br />
for food industry packing cans.<br />
Cold mill can operate in both,<br />
reduction and temper mode<br />
Also, a newly-built double cold reduction<br />
(DCR) mill supplied by Primetals Technologies<br />
commenced operation. The DCR mill<br />
is designed to process 205,000 t of cold<br />
strip per year and is also part of the tinplate<br />
product structure optimization project at<br />
Baosteel.<br />
The DCR mill can achieve a maximum<br />
line speed of 1,500 m/min. It consists of<br />
a two-stand universal cold mill and is designed<br />
to perform double-cold reduction<br />
as well as one-stand temper rolling. In the<br />
DCR process, the annealed strip, after reduction<br />
in a tandem cold mill, is reduce<br />
rolled on the No. 1 stand and temper rolled<br />
on the No. 2 stand. This process imparts<br />
the strip with its prescribed mechanical<br />
strength. In stand No. 1, work rolls with<br />
two different diameters can be used.<br />
In one-stand temper rolling, the strip is<br />
temper rolled in stand 2 to the prescribed<br />
Front view of Baosteel’s new double cold reduction mill (Photo: Primetals Technologies)<br />
elongation ratios to obtain the desired mechanical<br />
characteristics.<br />
The DCR mill processes strip produced<br />
by a pickling line/tandem cold mill (PLTCM).<br />
Entry strip gauges are between 0.17 mm<br />
and 0.55 mm. Exit gauges range from 0.12<br />
mm to 0.36 mm. Strip width may vary from<br />
700 to 1,230 mm. At a coil diameter of<br />
2,000 mm, maximum coil weight amounts<br />
to 24.15 tons. Steel grades include DR7<br />
to DR10. The processed strip will be used<br />
for the production of beverage can, metal<br />
caps, electrical components, for example.<br />
• Primetals Technologies<br />
Primetals Technologies offers subscription licenses for caster process optimization systems<br />
Primetals Technologies has started to<br />
offer subscription licenses for process<br />
optimization systems to operators of<br />
continuous casting machines, enabling<br />
caster operators to benefit from continuous<br />
developments, improvements and<br />
inventions.<br />
Under these licenses, new releases, upgrades,<br />
updates and fixes are implemented<br />
on a regular basis. The modularity of<br />
the system allows single functions and<br />
models to be subscribed or cancelled,<br />
depending on what is required. Newly<br />
developed features and functions which<br />
become available over time can be implemented<br />
on request.<br />
The included service package provides<br />
remote support in terms of troubleshooting,<br />
consulting, training, tuning<br />
or tweaking. New functions become easier<br />
affordable as the customers only pay<br />
for what they have subscribed for. Clear<br />
and attractive annual fees allow financing<br />
out of continuous casters’ operational<br />
expenses and predicting costs from<br />
year to year. Less allocation of capital is<br />
required when subscribing the system.<br />
The first customer worldwide to sign up<br />
for a subscription license is a US-based<br />
steel maker.<br />
• Primetals Technologies<br />
Representation of the continuous casting<br />
process with a process optimization system<br />
(Picture: Primetals Technologies)<br />
<strong>STEEL</strong> + <strong>TECHNOLOGY</strong> 1 (2<strong>01</strong>9) First Issue