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STEEL + TECHNOLOGY 01/2019

- STEEL COMPANIES: Implementation of the new continuous casting plant at Saarstahl is on track - STEEL TECHNOLOGY: Ultra-thin hot rolled strip with only 0.6 mm thickness produced on Arvedi ESP line - ADDITIVE MANUFACTURING. 3D spray head for forging presses wins German Design Award

- STEEL COMPANIES: Implementation of the new continuous casting plant at Saarstahl
is on track
- STEEL TECHNOLOGY: Ultra-thin hot rolled strip with only 0.6 mm thickness produced on Arvedi ESP line
- ADDITIVE MANUFACTURING. 3D spray head for forging presses wins German Design Award

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<strong>STEEL</strong> <strong>TECHNOLOGY</strong> | 61<br />

The line has a design capacity of 200,000<br />

t/year. At a process speed of 450 m/min,<br />

materials with thicknesses ranging from<br />

0.12 to 0.36 mm and widths between 700<br />

and 1,230 mm may be processed. The Baosteel<br />

electrolytic metallic coating line is a<br />

combined processing line for electrolytic<br />

tinning and tin-free steel production (ETL/<br />

TFSL). The products are primarily intended<br />

for food industry packing cans.<br />

Cold mill can operate in both,<br />

reduction and temper mode<br />

Also, a newly-built double cold reduction<br />

(DCR) mill supplied by Primetals Technologies<br />

commenced operation. The DCR mill<br />

is designed to process 205,000 t of cold<br />

strip per year and is also part of the tinplate<br />

product structure optimization project at<br />

Baosteel.<br />

The DCR mill can achieve a maximum<br />

line speed of 1,500 m/min. It consists of<br />

a two-stand universal cold mill and is designed<br />

to perform double-cold reduction<br />

as well as one-stand temper rolling. In the<br />

DCR process, the annealed strip, after reduction<br />

in a tandem cold mill, is reduce<br />

rolled on the No. 1 stand and temper rolled<br />

on the No. 2 stand. This process imparts<br />

the strip with its prescribed mechanical<br />

strength. In stand No. 1, work rolls with<br />

two different diameters can be used.<br />

In one-stand temper rolling, the strip is<br />

temper rolled in stand 2 to the prescribed<br />

Front view of Baosteel’s new double cold reduction mill (Photo: Primetals Technologies)<br />

elongation ratios to obtain the desired mechanical<br />

characteristics.<br />

The DCR mill processes strip produced<br />

by a pickling line/tandem cold mill (PLTCM).<br />

Entry strip gauges are between 0.17 mm<br />

and 0.55 mm. Exit gauges range from 0.12<br />

mm to 0.36 mm. Strip width may vary from<br />

700 to 1,230 mm. At a coil diameter of<br />

2,000 mm, maximum coil weight amounts<br />

to 24.15 tons. Steel grades include DR7<br />

to DR10. The processed strip will be used<br />

for the production of beverage can, metal<br />

caps, electrical components, for example.<br />

• Primetals Technologies<br />

Primetals Technologies offers subscription licenses for caster process optimization systems<br />

Primetals Technologies has started to<br />

offer subscription licenses for process<br />

optimization systems to operators of<br />

continuous casting machines, enabling<br />

caster operators to benefit from continuous<br />

developments, improvements and<br />

inventions.<br />

Under these licenses, new releases, upgrades,<br />

updates and fixes are implemented<br />

on a regular basis. The modularity of<br />

the system allows single functions and<br />

models to be subscribed or cancelled,<br />

depending on what is required. Newly<br />

developed features and functions which<br />

become available over time can be implemented<br />

on request.<br />

The included service package provides<br />

remote support in terms of troubleshooting,<br />

consulting, training, tuning<br />

or tweaking. New functions become easier<br />

affordable as the customers only pay<br />

for what they have subscribed for. Clear<br />

and attractive annual fees allow financing<br />

out of continuous casters’ operational<br />

expenses and predicting costs from<br />

year to year. Less allocation of capital is<br />

required when subscribing the system.<br />

The first customer worldwide to sign up<br />

for a subscription license is a US-based<br />

steel maker.<br />

• Primetals Technologies<br />

Representation of the continuous casting<br />

process with a process optimization system<br />

(Picture: Primetals Technologies)<br />

<strong>STEEL</strong> + <strong>TECHNOLOGY</strong> 1 (2<strong>01</strong>9) First Issue

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