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Consolidated Tech Man - Holo-Krome

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EFFECTS OF ALLOYING ELEMENTS IN STEEL<br />

Steel, by definition, is a combination of iron and carbon. Various<br />

other elements are added to steel to improve physical properties<br />

and to produce special properties, such as resistance to corrosion<br />

or heat. The specific effects of the addition of such elements<br />

are outlined below:<br />

ALUMINUM (AI). Aluminum is a deoxidizer and degasifier. It<br />

retards grain growth and is used to control austenitic grain size.<br />

In nitriding steels, aluminum aids in producing a uniformly hard<br />

and strong nitrided case when used in amounts of 1.00% - 1.25%.<br />

BORON (B). A potent and economical addition to a fully deoxidized<br />

steel; normally used in alloy steels. Added to the melt in<br />

extraordinarily small amounts (on the order of 0.001%), it has a<br />

powerful effect on hardenability. During times of shortages of<br />

nickel, chromium and molybdenum, boron is used to replace a<br />

portion of these elements which are used to increase hardenability.<br />

Boron cannot be added in large amounts as it caused hot-shortness<br />

(brittleness in steel in the hot forming range).<br />

BISMUTH (Bi). Used in the same manner as lead as an additive<br />

in small amounts to improve machinability in the faster machining<br />

grades of certain proprietary screw machine steels.<br />

Carbon (C). While carbon is not usually considered an alloying<br />

element, it is the most important constituent of steel. It increases<br />

the tensile strength, hardness and resistance to wear and abrasion.<br />

However, carbon lowers the ductility, machinability and<br />

toughness.<br />

CHROMIUM (Cr). Chromium increases tensile strength, toughness,<br />

hardness and hardenability, as well as resistance to wear<br />

and abrasion. It also increases resistance to corrosion and scaling<br />

at elevated temperatures.<br />

COBALT (Co). Cobalt increases strength and hardness in addition<br />

to permitting higher quenching temperatures. Also, it intensifies<br />

the effects of the other major elements in more complex steels.<br />

COLUMBIUM (Cb). Columbium in stainless steel has an effect<br />

similar to titanium and tantalum in making the steel more resistant<br />

to carbide precipitation and the resulting inter-granular corrosion.<br />

COPPER (Cu). Copper improves resistance to atmospheric corrosion<br />

and increases the tensile and yield strength with very little<br />

loss in ductility.<br />

IRON (Fe). Iron is the chief element from which the various steels<br />

are made. Pure iron lacks strength, is very soft and ductile and<br />

does not respond satisfactorily to heat treatment. Commercial<br />

iron normally contains other elements which produce the required<br />

physical properties.<br />

LEAD (Pb). Lead, while not strictly an alloying element, is added<br />

to improve machinability. It is almost completely insoluble in steel,<br />

and minute lead particles, dispersed throughout the steel, reduce<br />

friction where the cutting edge contacts the work. Also, the addition<br />

of lead improves chip-breaking formations.<br />

56<br />

MANGANESE (Mn). <strong>Man</strong>ganese is a deoxidizer and degasifier.<br />

It also reacts with sulphur to improve forgeability. <strong>Man</strong>ganese<br />

increase tensile strength, hardness, hardenability, resistance to<br />

wear and the rate of carbon penetration in carburizing. It also<br />

decreases the tendency toward scaling and distortion.<br />

MOLYBDENUM (Mo). Molybdenum increase strength, toughness,<br />

hardness, and hardenability as well as creep resistance<br />

and strength at elevated temperatures. It improves machinability,<br />

corrosion resistance and intensifies the effects of the other<br />

alloying elements. In hot-work steels, molybdenum increases<br />

red-hardness properties.<br />

NICKEL (Ni). Nickel increases strength and hardness with no<br />

loss of ductility and toughness. It also increases resistance to<br />

corrosion and scaling at elevated temperatures when introduced<br />

suitable quantities in high chromium stainless steels.<br />

NITROGEN (N). Important in several respects; 1) as a strong<br />

austenitizer which can substitute for a portion of the nickel in stainless<br />

steels; 2) as an element in nitriding and carbonitriding certain<br />

alloy steels containing aluminum or chromium to produce an<br />

extremely hard case; 3) added to the melt of some of the freemachining<br />

steels to enhance machinability by producing a vary<br />

fine chip.<br />

PHOSPHORUS (P). Phosphorus increases strength and hardness<br />

and improves machinability. However, it adds brittleness or<br />

cold-shortness to steel.<br />

SELENIUM (Se). Related to sulphur and tellurium in the chemical<br />

classification of elements, it has the similar effect of improving<br />

machinability when added in small amounts to some freemachining<br />

steels.<br />

SILICON (Si). Silicon is a deoxidizer and degasifier. Also, it increases<br />

the tensile and yield strength, forgeability, hardness and<br />

magnetic permeability.<br />

SULPHUR (S). Sulphur improves machinability in free-cutting<br />

steels. It decreases weldability, ductility and impact strength. Also,<br />

the addition of sulphur without sufficient manganese produces<br />

brittleness at red heat.<br />

TANTALUM (Ta). Tantalum is used as a stabilizing element in<br />

stainless steels. It has a high affinity for carbon and forms carbides<br />

which are uniformly dispersed throughout the steel, thus<br />

preventing localized depletion of carbon at grain boundaries.<br />

TITANIUM (Ti). Titanium, like tantalum and columbium, is added<br />

to stainless steels to make them resistant to harmful carbide precipitation.<br />

TUNGSTEN (W). Tungsten increases strength, toughness and<br />

hardness. At elevated temperatures tungsten steels have superior<br />

hotworking characteristics and greater cutting efficiency.<br />

VANADIUM (V). Vanadium increases strength, hardness, and<br />

impact resistance. By retarding grain growth vanadium permits<br />

higher quenching temperatures. It also improves the red-harness<br />

properties of high-speed mental cutting tools and intensifies<br />

the individual effects of other major elements.

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