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Contributor, The Textile Industry and the Environment, UNEP

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20 INTRODUCTION<br />

ness. This same awareness is also influencing <strong>the</strong> design of textile manufacturing equipment without<br />

impairing thc product quality. Examples of such process <strong>and</strong> equipment changes include modifications<br />

in equipment for washing, dyeing, drying <strong>and</strong> for fabric printing.<br />

• 1.2 POLLUTION CONTROL STRATEGIES<br />

Having reviewed <strong>and</strong> improved production processes to eliminate <strong>and</strong> reduce waste as much as possibIe,<br />

it is <strong>the</strong>n necessary to select <strong>the</strong> best effluent treatment strategy. If pollution avoidanee, recycling<br />

<strong>and</strong> waste treatment are carefully chosen, <strong>the</strong>n <strong>the</strong>re should be little residue requiring treatment <strong>and</strong><br />

disposal. Never<strong>the</strong>less, all <strong>the</strong>se stages must be carried out bearing in mind possible environmental<br />

impacts, worker safety <strong>and</strong> <strong>the</strong> welfare of any neighbouring community.<br />

Segregation <strong>and</strong> separate treatment of specific effluent streams is more efficient than attempting to<br />

treat combined <strong>and</strong> complex effluents. Such a strategy will often provide opportunities to reuse or<br />

recover heat or chemicals <strong>and</strong> reduce <strong>the</strong> size of <strong>the</strong> treatment plant facility. Combined chemical<br />

<strong>and</strong> biological treatment is one of <strong>the</strong> most commonly employed methods of liquid waste treatment<br />

in <strong>the</strong> textile industry. In such instances, flow equalisation tanks <strong>and</strong> appropriate pre-treatment units<br />

must be constructed to remove toxic substances such as chemical additives <strong>and</strong> dyestuffs in <strong>the</strong> waste<br />

streams <strong>and</strong> to ensure <strong>the</strong> proper operation <strong>and</strong> maintenance of any biologicaJ treatment unit. Residues<br />

from textile operations include sludges from biological or physico-chemical units <strong>and</strong> waste materials<br />

from <strong>the</strong> production process. Disposal alternatives include a range of options such as compaction<br />

<strong>and</strong> l<strong>and</strong>fi1ling, anaerobic digestion or incineration.<br />

For practical implementation, <strong>the</strong> relative emphasis on <strong>the</strong>se various strategies would vary. For example,<br />

existing old textile mills with mostly batch Or semi-mechanised operating methods might find<br />

few opportunities for new, cleaner equipment. Better housekeeping, <strong>the</strong> minimisation of chemical<br />

usage, water reuse <strong>and</strong> low cost technologies for end-of-pipe treatments such as l<strong>and</strong> application or<br />

aerated lagoons may be <strong>the</strong> most practical approach, at least initially. For large new textile mills<br />

using continuous methods of operation, environmentally sound processes <strong>and</strong> equipment options could<br />

be more attractive.<br />

• 1.3 ABOUT THIS REPORT<br />

This report deals in detail with <strong>the</strong> complementary strategies of cleaner production <strong>and</strong> pollution control<br />

in three sections:<br />

• An overview of textile wet processing operations <strong>and</strong> <strong>the</strong> wastes generated.<br />

• A description of various cleaner production options.<br />

• A review of technological options for end-of-pipe treatment.<br />

Additional information is provided in <strong>the</strong> appendices including a list of reading materials <strong>and</strong> journals,<br />

cleaner production case studies <strong>and</strong> important addresses of textile research organisations, etc.<br />

This report has been wri tten [or several audiences, each with different responsi bilities:<br />

• For industrialists, to review <strong>the</strong> impacts of different processes <strong>and</strong> cleaner options.<br />

• For regulators, to provide an outline of environmental considerations <strong>and</strong> an integrated pollution<br />

control strategy.<br />

• For operators <strong>and</strong> technicians, to provide details about <strong>the</strong> environmental implications of common<br />

processes, cleaner manufacturing operations, <strong>and</strong> check-lists for management<br />

decision-making.<br />

This report will not serve as a complete <strong>and</strong> independent reference for readers wishing to develop<br />

<strong>and</strong> implement a detailed environmental management system. Readers are urged to refer to <strong>the</strong> additional<br />

reading material listed in <strong>the</strong> reference sections for more exhaustive <strong>and</strong> detailed guidance.

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