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2011 Annual Report - SBM Offshore

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Mooring Systems<br />

The Company is the world leader in complex mooring systems and has continued development of its mooring<br />

technology throughout <strong>2011</strong> to strengthen this position.<br />

The Company supplied the internal turret mooring system, one of the highest capacity mooring systems yet built,<br />

for BP’s Skarv FPSO in Norway. This unit was installed in <strong>2011</strong>, but will soon be overtaken by an even larger<br />

capacity system, the Prelude FLNG turret for Shell, which the Company is currently designing.<br />

This internal turret mooring system marks a step-change in existing technology, and consequently the novel<br />

components required are now undergoing qualification testing.<br />

The <strong>SBM</strong> <strong>Offshore</strong> laboratory in Carros, France, performed extensive testing throughout the year on advanced<br />

fluid swivel and swivel sealing systems to qualify new developments. Many of these represent significant<br />

advances in the Industry, by expanding the allowable operating envelope of turret mooring systems. One<br />

significant development, fully qualified during <strong>2011</strong>, is a new High Voltage AC electrical swivel design, suitable for<br />

around 150 MW capacity, which allows large turret moored FPSOs to be fully powered from shore. The Company<br />

received a “Spotlight on New Technology” award at OTC <strong>2011</strong> for this new product.<br />

Other advances include a new swivel design for ultra high pressure applications, which was fabricated during<br />

<strong>2011</strong> and will undergo a qualification test programme in 2012.<br />

<strong>Offshore</strong> floating solutions<br />

The Company’s Deep Draft Semi TM<br />

hull design is now well proven in service, after operating on the Independence<br />

Hub and Thunder Hawk fields for several years. Both of these units are connected to subsea wells.<br />

During <strong>2011</strong> <strong>SBM</strong> <strong>Offshore</strong> further developed this proven hull design as a ‘dry tree’ configuration, to allow the use<br />

of surface mounted Christmas trees in ultra-deepwater fields in Brazil and in the Gulf of Mexico. The design<br />

successfully completed the first stage of model testing, and will be further developed during 2012.<br />

This new product has the advantage of overcoming the inherent water depth limitations of TLP platforms, which is<br />

tendon related, and consequently offers great potential for the ultra-deepwater High Pressure/High Temperature<br />

fields of the future, where dry trees are preferred.<br />

Risers<br />

As a consequence of the trend towards production operations in ultra-deepwater fields and High Pressure/High<br />

Temperature fields, there is now greater industry focus on steel riser systems rather than unbonded flexible risers<br />

or hybrid riser towers.<br />

<strong>SBM</strong> <strong>Offshore</strong>’s Espirito Santo FPSO, is world’s first turret moored FPSO to be equipped with steel risers. The<br />

Company is now developing an enhanced version of this turret design, with capacity for a greater number of steel<br />

risers in ultra deepwater conditions.<br />

The Company has developed and qualified an enhanced connector device to allow the deployment of steel risers<br />

without the need for welding offshore, offering considerable benefits in terms of material selection, installation<br />

This is a customized selection from the <strong>SBM</strong> <strong>Offshore</strong> N.V. <strong>Annual</strong> <strong>Report</strong> <strong>2011</strong><br />

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