OAO Ivatsevichdrev - Siempelkamp

SIeMpelkAMp | MACHIneRy AnD PLAnts 28 29
Plant shutdowns and associated costs as
well as maintenance costs do not apply
with the ecoresinator. the nozzles, installed
on the outside of the blowline, also
correspond to the motto “Cut your costs”:
the abrasion inside the traditional blowline
caused by the fibers no longer takes
place, and thus the lifetime of the nozzles
is increased. to sum it up, the ecoresinator
stands for low investment costs, short
assembly times and negligible operating
costs on one side and enormous resin
savings and optimal surface quality on the
other. this concept has recently convinced
another large european HDF manufac turer
and long-term siempelkamp customer.
Ecoresinator retrofit:
a progress report
For its HDF plant made by siempelkamp
this plant operator ordered the new
eco resinator back in the beginning of
2012. A year and a half prior to this investment,
the company had carried out a
different optimization to its eight-year-old
blowline. this optimization, however, did
not bring the desired results so that the
customer turned to siempelkamp for help.
First-class performance – the operators
conferring
With the experience gained by assemblies
and start-ups from prior orders at starwood
in turkey and Jianfeng in China,
siempelkamp experts started the installation
of the system at this european HDF
manufacturer in July 2012. In only a short
time the system was installed – long shutdown
times and unnecessary costs were
avoided for the customer. these time
savings are a result of the modular design
of the ecoresinator.
the ecoresinator is supplied as a ready-toinstall
complete blending system including
switchgear cabinet and automation software.
the experiences collected from prior
installations of the ecoresinator led to the
decision to sell the system as a modular
design concept.
siempelkamp has optimized its ProdIQ ®
system. Production data is easily monitored;
optimization measures of the production
process can be administered in
a targeted manner if needed. the selfsufficiently
operating ProdIQ ® system
monitors the functionality of the blending
system as well as the distribution of the
steam, water, and resin. For the customer
Benefits of the Ecoresinator
this results in additional personnel savings:
no operator is needed to start or stop
the system or for possible throughput
malfunctions – the monitoring takes place
automatically. thus, the system guarantees
high plant safety, availability, low
maintenance, and an optimal, always
monitored, resin distribution.
the plant operator whose plant was
recently equipped with the innovative
system is convinced of the ecoresinator
because the results speak for themselves:
the manufactured boards are spot-free
and possess high rigidity. At the same
time, the HDF manufacturer records resin
savings in a double-digit percentage range
and even predicts further optimization
potential.
Due to its excellent ability to reproduce
results and its ease of maintenance, the
ecoresinator simplifies the daily work of
the production teams. Furthermore, the
system opens up the opportunity to increase
the production capacity for the customer.
the optimized resin distribution
shortens the required exposure time of the
mat inside the press and minimizes scrap.
• High material savings
• Quick return on investment
• Relatively low investment costs
• Quick assembly and ramp-up times
• Minimal downtimes during installation
• Self-controlling system = high repeatability, minimal wear results in low need
for maintenance, low spare parts investments
• Available as retrofit or as a component of a new plant