OAO Ivatsevichdrev - Siempelkamp

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ContiRoll ® reloaded: Successful modernization at FunderMax ContiRoll ® press SIeMpelkAMp | MACHIneRy AnD PLAnts
SIeMpelkAMp | MACHIneRy AnD PLAnts A ContiRoll ® designed by <strong>Siempelkamp</strong> always guarantees long-term success. The <strong>Siempelkamp</strong> service specialists contribute their part by maintaining or increasing the productivity of a press even after many years of operation. After a recent modernization, the 1989 ContiRoll ® of the wood-based panel manufacturer FunderMax, Austria, is now operating with increased efficiency. FunderMax, a well-known Austrian wood-based panel manufacturer, is operating two forming and press lines including ContiRoll ® presses in neudörfl near Vienna for the production of particleboard. this location has an annual capacity of approx. 500,000 m³ of particleboard. In January 2011 siempelkamp received the order for the modernization of the older of both continuous forming and press lines. the centerpiece is a 7’ x 23 m ContiRoll ® press which started operating in 1989. the scope of supply includes the design, production, and assembly supervision for the complete modernization which was carried out between early August and early september 2011. A closer look at the details: A continuous forming belt from the forming station to the press infeed conveyor was installed as part of the modernization. “thus, the transfer points on the forming belt are omitted. this helps the plant operator to avoid damages on the surfaces of the produced particleboard,” says Michael Willemen, Manager sales for Modification and Modernization at siempelkamp. the pre-press was upgraded to today’s common pressure and position control. Upgrades in the infeed area: setting the right course from the beginning! numerous modernizations concentrated on the press infeed area. Because the complete press infeed area of the second generation ContiRoll ® press was modified, the press infeed conveyor and the existing mat reject were adapted. the important innovations at a glance: an infeed drum support, new press infeed heads, four additional press frames in the infeed section as well as a 3.5 m long power hotplate with integrated secondary heating circuit. “through these modifications the hotplate length in the press infeed was extended. the pressureless exposure time of the product is decreased which in turn results in increased capacity for our customer,” explains Michael Willemen. Furthermore, siempelkamp’s service staff installed belt tracking cages of the latest design as well as steel belt cleaning devices for the upper and lower steel belts. the existing mechanical product width adjustment was replaced with a modern position control via proportional valves. to accomplish this, a completely new press hydraulic system, including hydraulic unit, functional beams with valve blocks and the associated pipelines were supplied and installed. 64 65 By Ralf Griesche
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