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Bulletin 1/2011 - Siempelkamp

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SieMpelkaMp | FOUnDRy<br />

melted and can be poured into the molds made of furan resin<br />

bonded molding sand. By adding alloying elements such as<br />

silicium, copper and nickel, the engineers and metallurgists of<br />

<strong>Siempelkamp</strong> Foundry determine the mechanical properties of<br />

the future part. the properties have to meet the requirements of<br />

the injection molding machine.<br />

the thick-walled and compact face plates especially require the<br />

experience of the caster. <strong>Siempelkamp</strong> Foundry provides the<br />

necessary expert knowledge to ensure the production of large<br />

castings. the irregular wall thickness within a component part<br />

leads to different cooling rates which are, next to the analysis of<br />

the material, the most important indicator for the future mechani-<br />

cal characteristics of the component part. Only if the structure of<br />

the face plate is uniform and flawless, the forces of the<br />

injection molding machine can be optimally supported and a<br />

secure production of the plastic parts can be ensured. nodular<br />

cast iron provides these advantages and has become indispensable<br />

for the production of plastic products for this reason.<br />

For many years <strong>Siempelkamp</strong> Foundry has been a reliable partner<br />

for the injection molding machine industry. Injection molding<br />

machines worldwide operate with machine tool face plates<br />

that have a special quality feature: they are “Made by<br />

<strong>Siempelkamp</strong>”.<br />

Machining of the cast iron plate inside the<br />

blasting shop Finished cast iron plate prior to sand blasting Final polishing before coating<br />

Facts and figures about<br />

plastics production<br />

In 2007, 260 million tons of plastics were produced<br />

worldwide. 8 % of this amount was produced in<br />

Germany, 25 % in Europe. Current forecasts predict a<br />

worldwide rise of plastic consumption. A yearly<br />

increase of 5 % for the per capita consumption is<br />

predicted until 2015. Important growth markets are<br />

Eastern Europe and Southeast Asia.<br />

Casting of a<br />

cast iron plate<br />

40<br />

41

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