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717 Engines

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F01D45A<br />

<strong>717</strong> ENGINES<br />

1. Aligning cylinders using exhaust manifold<br />

787 RFI <strong>Engines</strong><br />

The exhaust manifold is used to align cylinders.<br />

F00D0FA 1<br />

787 RFI ENGINES<br />

1. Aligning cylinders using exhaust manifold<br />

Cylinder Block<br />

947 DI <strong>Engines</strong><br />

Install cylinder base gasket no. 10. There is only<br />

one way to install gasket.<br />

The cylinder block is positioned with locating dowels.<br />

Line up dowels with corresponding holes in cylinder<br />

block.<br />

1<br />

F02D0UA 1<br />

1. Dowels<br />

Section 04 ENGINE (2-STROKE)<br />

Subsection 04 (TOP END)<br />

To easily slide cylinder block over pistons, use ring<br />

compressor (P/N 290 876 965).<br />

A01B1TA<br />

1. Slide this edge<br />

NOTE: For each ring, make sure to align ring end<br />

gapwithpistonlocatingpin.<br />

Install cylinder block.<br />

Apply Molykote 111 on O-ring no. 31 and install it.<br />

CAUTION: The O-rings must be installed and<br />

properly positioned in the cylinder block. The<br />

O-rings are meant to dampen stud vibration.<br />

Cylinder Screw<br />

<strong>717</strong> <strong>Engines</strong><br />

Apply Molykote 111 below the screw head.<br />

Apply also Loctite 243 (blue) on screw threads.<br />

Install and torque screws no. 13 in a criss-cross<br />

sequence for each cylinder to 24 N m(17lbfft). Refer to the following illustration.<br />

smr2004-Complete Line Up 123<br />

25<br />

1<br />

1

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