717 Engines

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Stud 717 Engines At assembly in crankcase, apply Loctite 518 on threads of studs no. 10. Torqueto10Nm (89 lbf in). Starter Drive Bearing 947 DI Engines To install bearing no. 23 of starter drive assembly, use pusher (P/N 420 876 502) and handle (P/N 420 877 650). 1 2 F06D32A 1. Handle 2. Pusher PTO Flywheel 787 RFI Engines Install O-ring onto crankshaft. F01D84A 1. O-ring 1 Section 04 ENGINE (2-STROKE) Subsection 05 (BOTTOM END) 717 and 787 Engines Apply Loctite anti-seize lubricant (P/N 293 800 070) to crankshaft threads. Using the same tools as for disassembly procedure, torque PTO flywheel to 110 N m(81lbfft). 947 DI Engines Apply Loctite 243 (blue) on bolt no. 22. Using the same tools as for disassembly procedure, torque bolt no. 22 to 115 N m(85lbfft). ApplyLoctite648onmatingsurfaceofPTOflywheel and coupler. Apply Loctite 243 (blue) to Allen screws no. 21 of coupler and torque to 23 N m(17lbfft). Final Assembly 717 and 787 RFI Engines For rotary valve timing and assembly procedures, refer to ROTARY VALVE. 787 RFI Engines When engine assembly is completed, add 30 mL (1 oz) of motor oil SAE 30 to the counterbalance shaft gear through the crankcase filler plug. F07D06A 1. Remove plug and add SAE 30 motor oil smr2004-Complete Line Up 151 1
Section 04 ENGINE (2-STROKE) Subsection 05 (BOTTOM END) 947 DI Engines Add 40 mL (1.35 oz) of Sea-Doo synthetic jet pump oil (P/N 293 600 011) or standard gear oil through crankcase ventilation nipple. F18D2RA 1. Crankcase ventilation nipple Add approximately 10 mL (.3 oz) of injection oil in bottom of crankcase for each cylinder. This will give an additional lubrication for the first engine startup. 1 152 smr2004-Complete Line Up
Page 1 and 2: TOP END 717 Engines Molykote 111 F1
Page 3 and 4: 947 DI Engines 26 10 N•m (89 lbf
Page 5 and 6: 2 3 1 F06D16B RAVE VALVE CLOSED 1.
Page 7 and 8: F06D0QA 1 1. Remove screws Remove R
Page 9 and 10: F06D28A 1. Remove O-ring 1 Remove s
Page 11 and 12: Remove cylinder head no. 2. If shel
Page 13 and 14: F00B0KA 1 1. Tool cut-out toward bo
Page 15 and 16: A F01D8AA 2 1. Measuring perpendicu
Page 17 and 18: F00B09A 2 1. Use the micrometer to
Page 19 and 20: F01D8KA 1 3 2 1. Sliding valve 2. O
Page 21 and 22: - Replace the inner halves by the a
Page 23 and 24: 947 DI Engines Securecirclipinpisto
Page 25 and 26: F01D45A 717 ENGINES 1. Aligning cyl
Page 27 and 28: Apply Molykote 111 on threads of cy
Page 29 and 30: Compare the obtained value with the
Page 31 and 32: Section 04 ENGINE (2-STROKE) Subsec
Page 51: Section 04 ENGINE (2-STROKE) Subsec

717 Engines

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