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Section 04 ENGINE (2-STROKE)<br />

Subsection 05 (BOTTOM END)<br />

F01D1LA<br />

1<br />

TYPICAL<br />

1. Separate halves by prying at provided lugs<br />

Remove crankshaft and counterbalance shaft (787<br />

RFIand947DIengines).<br />

947 DI <strong>Engines</strong><br />

Open air compressor and disconnect the piston as<br />

described in ENGINE MANAGEMENT.<br />

Crankshaft Bearing and Seal<br />

All <strong>Engines</strong><br />

If a crankshaft end seal no. 5 hastobereplaced,<br />

bottom end must be opened (except for the MAG<br />

side seal on the 787 RFI engines, which is mounted<br />

on the magneto housing).<br />

NOTE: Do not needlessly remove crankshaft bearings.<br />

Remove end seal(s).<br />

F06D1GA 1<br />

TYPICAL<br />

1. End seal<br />

<strong>717</strong> <strong>Engines</strong><br />

To remove end bearings no. 4 from crankshaft,<br />

use the following tools.<br />

F01B09A<br />

1 2 3 4 5 6<br />

7<br />

8<br />

<strong>717</strong> ENGINES<br />

1. Puller (P/N 420 877 635)<br />

2. Protective cap (P/N 420 876 557)<br />

3. Distance ring, MAG side only (P/N 420 876 569)<br />

4. Ring (both sides) (P/N 420 977 490)<br />

5. MAG side ring halves (P/N 420 276 025)<br />

6. PTO side ring halves (P/N 420 977 475)<br />

7. Screw M8 x 40 (P/N 420 840 681)<br />

8. Screw M8 x 70 (P/N 420 841 201)<br />

NOTE: To facilitate ring or distance ring installation,<br />

lubricate their inside diameters.<br />

787 RFI <strong>Engines</strong><br />

To remove end bearings no. 4 from crankshaft,<br />

use the following tools.<br />

NOTE: The outer PTO bearing and crankshaft gear<br />

can be removed in one step using another puller.<br />

See CRANKSHAFT GEAR no. 18.<br />

F01B2MA<br />

1 2 3 4 5<br />

787 RFI ENGINES<br />

1. Puller (P/N 420 877 635)<br />

2. Protective cap (P/N 420 876 557)<br />

3. Distance ring (P/N 420 876 569)<br />

4. Ring (P/N 420 977 490)<br />

5. Ring halves (P/N 420 977 475)<br />

6. Screw M8 x 40 (P/N 420 840 681)<br />

7. Screw M8 x 70 (P/N 420 841 201)<br />

6<br />

7<br />

NOTE: To facilitate ring or distance ring installation,<br />

lubricate their inside diameters.<br />

947 DI <strong>Engines</strong><br />

To remove end bearings from crankshaft, use the<br />

following tools.<br />

136 smr2004-Complete Line Up

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