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Toyota Environmental Sustainablity Report

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TMMF Waste Management<br />

%<br />

100<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

FY<br />

62<br />

38<br />

01 04 06<br />

All new TMMF employees receive<br />

environmental training as part of<br />

induction training, which is repeated<br />

regularly. This year, a new initiative has<br />

been launched with each production<br />

section nominating a “Green Member”<br />

who receives additional training<br />

about waste sorting, energy saving,<br />

compressed air leakage reduction<br />

and chemical storage. Once a week,<br />

the Green Member audits their section<br />

and shares improvement ideas as<br />

well as environmental performance<br />

results with colleagues.<br />

This initiative reinforces employees’ environmental awareness, develops good practices and<br />

improves TMMF’s environmental performance. By sharing good environmental practices and<br />

innovative technologies, TMMF promotes environmental issues and involves the local community.<br />

For example, TMMF participates in :<br />

A “Green Class” with children (TMMF received an award in 2009 from a French NGO which<br />

promotes sustainable development)<br />

University lectures<br />

Improvement of its environmental management system.<br />

In 2012, TMMF will start to produce the Hybrid Yaris, the fi rst Hybrid vehicle made in France :<br />

A Greener Car produced in a Greener Factory.<br />

Manufacturing Key Performance Indicators<br />

This section provides details of the environmental performance<br />

of our European Manufacturing Companies.<br />

Energy and Carbon Dioxide (CO 2 )<br />

Energy<br />

kWh/unit<br />

1800<br />

1600<br />

1400<br />

1200<br />

1000<br />

800<br />

600<br />

400<br />

200<br />

0<br />

FY<br />

1,332 1,356<br />

73<br />

26<br />

Recycled Incinerated<br />

88<br />

12<br />

FY10 target = 1,375 kWh/unit<br />

1,495<br />

1,442<br />

1,706<br />

07<br />

100<br />

FY12 target =<br />

1,435 kWh/unit<br />

06 07 08 09 10 11 12<br />

<br />

Case Study<br />

In FY10 the amount of energy (electricity and gas) required to<br />

manufacture one vehicle was 1,706 kWh which represents<br />

an 18% increase on our FY09 performance. As a direct<br />

result of the increase in energy consumption, our FY10<br />

CO emissions were 501 kg/vehicle - a 19% rise on FY09.<br />

2<br />

These results mean we missed our FY10 energy target of<br />

1,375 kWh/vehicle by 24% and our CO<br />

emissions target of<br />

2<br />

425 kg/vehicle by 18%.<br />

The main reasons for our failure to achieve our energy and<br />

CO targets were :<br />

2<br />

<br />

The winter of 2010 was exceptionally hard and long<br />

which meant average temperature assumptions used<br />

for target setting were incorrect<br />

<br />

Production volumes used for target setting were not<br />

attained<br />

<br />

The European production mix in FY10 contained a<br />

higher proportion of units versus vehicles than originally<br />

envisaged.<br />

<strong>Toyota</strong> European Sustainability <strong>Report</strong> 2011 I <strong>Environmental</strong> Performance<br />

19

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