Sustainable Value Report 2001/2002 - BMW Group

“Our goal is to meet the highest standards.”
Prof. Joachim Milberg, BMW Group Chairman of the Board
“Similar to our approach to quality, our orientation to the environment
will always be a top priority at BMW.”
Dr. Norbert Reithofer, BMW Group Executive Vice President for Production
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Painting operations: Quality control
Company-wide environmental
management system
The BMW Group is the world’s first car manufacturer
to have both quality management and
environmental management systems in place
at all of its production plants. Key environmental
factors in automobile production include energy
and water consumption, wastewater disposal,
exhaust gas and noise emissions, waste and
hazardous materials, carbon dioxide, and the
use of solvents. In order to ensure continued
progress in these areas, the BMW Group
invested c15.8 million in 2000 in environmental
protection. Another c31.5 million is currently
being spent on environmental programs.
For example, based on the number of units
produced, BMW was able to reduce the use of
solvents by nearly 30 percent since 1996. Along
with water-soluble paints, the company’s new
powder coating technology will help reduce
solvents even further.The BMW factory in
Dingolfing, Germany was the world’s first automobile
manufacturing plant to introduce powder
coating technology.Today, the solvent-free final
coat is applied without harmful emissions.The
new pollution-free paint processes used in
BMW plants are supported by investments in
the triple-digit million range.
Significant progress has also been made in
other important environmental aspects over the
past five years. As a result, the CO 2 emissions
per vehicle produced decreased by 15 percent,
process water requirements dropped by over
one-third, wastewater disposal by 16 percent,
and energy consumption per unit by 20 percent.
Although the amount of excess production
materials increased slightly compared to 1996
figures, the proportion of recovered materials has
been higher with a reduction of the percentage
of disposed waste.
New environmental controls
In order to improve environmental protection in
production operations, BMW Motoren GmbH in
Steyr, Austria developed a new environmental
control system in cooperation with the University
of Linz. Once this system is successfully
implemented in Steyr, the BMW Group plans
to introduce it at all BMW production facilities.
One of the key goals of the environmental control
system is it to use the scientific knowledge
gained to systematically monitor and improve
the efficiency of environmental protection and
sustainability programs.
Example: Great Britain
In the future, all BMW manufacturing operations
will benefit from the experience gained in Steyr.
The international exchange of information
between Steyr and the new BMW engine plant
in Hams Hall, England has resulted in the
development of an environmental management
system at the new plant. In January 2001, series
production of the new 4-cylinderVALVETRONIC
engine was launched at the Hams Hall plant
near Birmingham. Environmental certification of
the new plant followed in July. In conjunction
with the new environmental management system,
special teams focusing on waste disposal,