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THE ECo SHoE - STILL JUST A DREAM?<br />

Footwear Problems:<br />

Material Diversity and Composites<br />

The footwear industry faces the particularly challenging<br />

task of offering ecologically valuable products in<br />

combination with efficient utilisation of resources, because<br />

a shoe represents a combination of widely differing<br />

materials. Furthermore, only limited use is presently<br />

made of ecologically valuable materials.<br />

An automated separation unit for all materials would<br />

give rise to certain ecological burdens. It would also<br />

significantly increase disposal costs. Unlike in the electrical<br />

and electronics industry, for example, which<br />

processes noble metals whose recycling is definitely<br />

worthwhile, footwear does not contain any high-price<br />

materials. It is therefore questionable whether such<br />

a sorting unit would be really worthwhile. If such a<br />

separation unit for shoes were to operate profitably,<br />

it could only do so by processing comparatively large<br />

amounts of waste. That would create disposal problems,<br />

above all for SMEs. In addition, only thermoplastics<br />

and metals would be to some degree recyclable,<br />

all the other waste could only be utilised thermally. It<br />

would also be necessary to demonstrate that the energy<br />

generated exceeds the amount of energy invested<br />

in the separation process.<br />

01.2011<br />

Magazine of the Test and Research Institute Pirmasens<br />

Project partner of <strong>PFI</strong> is the Western Palatinate Institute<br />

of Plastics Engineering on the Pirmasens Campus<br />

of Kaiserslautern University of Applied Sciences<br />

Conventional approaches to the recycling of industrial<br />

wastes from footwear production are based either on<br />

the principle of reutilising certain classes of substances,<br />

which can be admixed to a certain extent with new<br />

material, or on the principle of thermal utilisation.<br />

However, the (largely fossil) material resources would<br />

be lost on combustion. At the same time, residues<br />

proving difficult to dispose of, such as slag or spent<br />

combustion plant filters, would also arise.<br />

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