AUTO-CUT 300 - Victor Technologies

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Appendix 5: CNC - Control Module Board PCB Connections Art # A-04900 TB1 TB2 TB1-1 E-Stop (Com) These points are jumpered together at the factory. TB1-2 E-Stop Remove the jumper to use existing E-Stop circuits. TB1-3 TB1-4 Stop Latched TB1-5 Start / Stop Ret TB1-6 Start / Stop or Start Latched (NO) TB1-7 Divided Arc Voltage (-) TB1-8 Divided Arc Voltage (+) TB1-9 Remote Analog Current Control (0-10V) (-) TB1-10 Remote Analog Current Control (0-10V) (+) TB1-11 TB1-12 TB2-1 Hold Start (-) TB2-2 Hold Start (+) TB2-3 Preflow On (-) TB2-4 Preflow On (+) TB2-5 TB2-6 Pilot On (Relay Contacts NO) TB2-7 TB2-8 Pilot On (Relay Contacts NO) TB2-9 TB2-10 OK to Move (Contacts or DC Volts) (-) TB2-11 TB2-12 OK to Move (Contacts or DC Volts) (+) Start / Stop Circuit Configurations Stop Start TB1-5 TB1-6 TB1-4 TB1-5 Sustained Start / Stop Momentary Start / Stop Manual 0-4817 Auto-Cut <strong>300</strong> A-6 APPENDIX TB1-6
CNC functions CNC I/O circuits provide at least 1000V galvanic isolation from the plasma power supply. While the CNC circuits are isolated from the power supply, many of the signal returns on J15 and TB1 & 2 are common to each other. J15 pins 1, 4, 5 & 10 and TB1-1, 5, 7, 9, and TB2-1 & 3 are all common. J15 pin 12 and TB2-10 are also connected to the others when SW6 (OK to Move select) is set for voltage. Rear Panel CNC Connector J15: 14 Circuit (Amp CPC) Remote Standard: Chassis gnd (for SC-11 cable shield) 1 1 Start/Stop 3 (+); 4 (-) 1 2 Ok to Move (contacts or voltage ) 1 Divided Arc volts (selectable 12(-); 14 (+) ratio 50:1; 40:1; 30:1; 16.6:1) 5 (-); 6 (+) Arc Volts (w/100K series res) 7 (-); 9 (+) 1 3 Analog Current Control (0-10V) 10 ( ); 11 ( ) Isolated Circuit Comm (for SC-11) 8 Chassis Gnd 13 1 These are also duplicated on TB1 & TB2, use one or the other not both. Additional functions are only available on TB1 & 2. 2 SW6 on CCM I/O PCB selects OK to Move for isolated contact closure or DC Volts (15-18V) at
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Manual Assembly Instructions - Sepa
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Cut out one strip and use as spine
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300 AUTO-CUT ® PLASMA CUTTING SYST
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300 AUTO-CUT ® PLASMA CUTTING SYST
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! WARNINGS Read and understand this
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INSERT TABLE OF CONTENTS TAB HERE.
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Table of Contents SECTION 1: GENERA
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Table of Contents Appendix 1: Contr
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Table of Contents Insert Section 1
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Manual 0-4817 SECTION 1: GENERAL IN
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THAT HAVE HELD HAZARDOUS SUBSTANCES
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1.06 Documents De Reference Consult
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1.08 Statement of Warranty Manual 0
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Manual 0-4817 AUTO-CUT 300 Insert S
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SECTION 2: SPECIFICATIONS 2.01 Gene
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2.07 Power Supply Dimensions 27.5 i
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2.09 Gas Requirements The customer
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B. Torch Leads Lengths C. Torch Par
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Insert Sec. 3 tab here. Discard thi
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3.02 System Layout Refer to section
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3.04 Position the Power Supply Do n
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Check / Adjust Input Voltage Config
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Cutting Machine / Gantry Cutting Ta
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3.06 Ground Connections A. Electrom
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3.08 Connect Work Cable 1. Pass the
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3.10 Connect CNC Cable 1. Connect o
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CAUTION Printed circuit boards in t
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3.13 Connect Torch Leads to the Gas
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5 Clamp Art # A-04935_AB Inner Shie
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5. Slide the positioning tube down
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Cartridge Tool Art # A-04344 Assemb
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Complete the Installation 1. Fill t
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This Page Intentionally Blank Manua
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4.01 Power Supply Indicators AC Ind
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4.03 Operating Set-up Follow this s
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4.04 Cut Quality Cut quality requir
Page 75 and 76: 4.05 System Operation This section
Page 77 and 78: 4.06 Operational Suggestions 1. Wai
Page 79 and 80: Fault Code Key Error Code Error Rem
Page 81 and 82: Insert sec 5 tab here. discard this
Page 83 and 84: 5.01 General Maintenance SECTION 5:
Page 85 and 86: 5.04 Coolant Replacement Procedure
Page 87 and 88: 5.06 Arc Starter Spark Gap Adjustme
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Page 92 and 93: 6.02 Leads and Cables Refer to sect
Page 94 and 95: 6.04 Power Supply External Replacem
Page 96 and 97: 6.06 Power Supply Replacement Parts
Page 108 and 109: 6.18 Arc Starter & Gas Control Modu
Page 110 and 111: Manual No. 0-4817 Auto-Cut 300 6-20
Page 112 and 113: Blank
Page 114 and 115: 7.02 O-Ring Lubrication Lubricate a
Page 116 and 117: Electrode Plasma Gas Distributor Ti
Page 118 and 119: 7.05 Coolant Leak Trouble-Shooting
Page 121 and 122: Appendix 1: Control Cable Pinouts P
Page 123 and 124: Manual 0-4817 Auto-Cut 300 A-3 APPE
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Page 129 and 130: Simplified CNC Circuit J15 CNC 14 p
Page 131 and 132: Installation Art # A-04747 10.5" /
Page 133 and 134: Coolant Return (Red) Art # A-09628
Page 135 and 136: C. Output Connections 1. Refer to t
Page 137 and 138: 1 Nut and 1 Washer Remain in Place
Page 139 and 140: 5. Attach the gas leads from the po
Page 141 and 142: I. Connect Torch Connect the Torch
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Page 145 and 146: BASIC GAS CONTROL & ARC STARTER 3 S
Page 147 and 148: 6 6 PILOT REGULATOR (CHOPPER) 1 CN3
Page 149 and 150: 6 CN10 26 CKT RIBBON CABLE TEST SOC
Page 153 and 154: CN10 26 CKT RIBBON CABLE TEST SOCKE
Page 155 and 156: 16 CKT RIBBON CABLE N (-) P (+) CN6
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AUTO-CUT 300 - Victor Technologies

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