AUTO-CUT 300 - Victor Technologies

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3.13 Connect Torch Leads to the Gas Control Module / Arc Starter 1. Remove the top cover from the Gas Control Module / Arc Starter. 2. Pass the torch leads and coolant leads through the torch leads port on the back of the module. Ensure that the leads outer jacket slides into the port. CAUTION Use protective gloves when handling the leads. Do not kink or bend the leads. 3. Inside the module, slide the leads clamp over the leads. 4. Connect the leads to the module in the sequence shown. Coolant leads and connectors are color-tagged; red for coolant return, green for coolant supply. Shield gas and plasma gas connections are left- and right- hand threaded and will not interchange. Clamp * (Clamp type may vary) Art # A-04934_AB Torch Leads: Coolant Supply & Return Plasma Gas Shield Gas Inner Leads Shield (Older Leads ONLY) Outer Leads Shield 1 4 Manual No. 0-4817 Auto-Cut <strong>300</strong> 3-18 INSTALLATION 2 3 2 Inner Shield Lead Connection Detail Older leads ONLY CAUTION: Keep two terminals arranged as shown.
Coolant Return Connection (Tagged Red) Coolant Supply Connection (Tagged Green) Torch Leads Plasma Gas Connection Shield Gas Connection Art # A-04832 5. Fold the end of the leads outer jacket back over the connection ring inside the module. Slide the leads clamp over the jacket and fasten the clamp and jacket to the connection ring. Re-install the module top cover. Manual No. 0-4817 Auto-Cut <strong>300</strong> 3-19 INSTALLATION
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Manual Assembly Instructions - Sepa
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Cut out one strip and use as spine
Page 5 and 6: 300 AUTO-CUT ® PLASMA CUTTING SYST
Page 7 and 8: 300 AUTO-CUT ® PLASMA CUTTING SYST
Page 9 and 10: ! WARNINGS Read and understand this
Page 11 and 12: INSERT TABLE OF CONTENTS TAB HERE.
Page 13 and 14: Table of Contents SECTION 1: GENERA
Page 15 and 16: Table of Contents Appendix 1: Contr
Page 17 and 18: Table of Contents Insert Section 1
Page 19 and 20: Manual 0-4817 SECTION 1: GENERAL IN
Page 21 and 22: THAT HAVE HELD HAZARDOUS SUBSTANCES
Page 23 and 24: 1.06 Documents De Reference Consult
Page 25 and 26: 1.08 Statement of Warranty Manual 0
Page 27 and 28: Manual 0-4817 AUTO-CUT 300 Insert S
Page 29 and 30: SECTION 2: SPECIFICATIONS 2.01 Gene
Page 31 and 32: 2.07 Power Supply Dimensions 27.5 i
Page 33 and 34: 2.09 Gas Requirements The customer
Page 35 and 36: B. Torch Leads Lengths C. Torch Par
Page 37: Insert Sec. 3 tab here. Discard thi
Page 40 and 41: 3.02 System Layout Refer to section
Page 42 and 43: 3.04 Position the Power Supply Do n
Page 44 and 45: Check / Adjust Input Voltage Config
Page 46 and 47: Cutting Machine / Gantry Cutting Ta
Page 48 and 49: 3.06 Ground Connections A. Electrom
Page 50 and 51: 3.08 Connect Work Cable 1. Pass the
Page 52 and 53: 3.10 Connect CNC Cable 1. Connect o
Page 54 and 55: CAUTION Printed circuit boards in t
Page 58 and 59: 5 Clamp Art # A-04935_AB Inner Shie
Page 60 and 61: 5. Slide the positioning tube down
Page 62 and 63: Cartridge Tool Art # A-04344 Assemb
Page 64 and 65: Complete the Installation 1. Fill t
Page 66 and 67: This Page Intentionally Blank Manua
Page 69 and 70: 4.01 Power Supply Indicators AC Ind
Page 71 and 72: 4.03 Operating Set-up Follow this s
Page 73 and 74: 4.04 Cut Quality Cut quality requir
Page 75 and 76: 4.05 System Operation This section
Page 77 and 78: 4.06 Operational Suggestions 1. Wai
Page 79 and 80: Fault Code Key Error Code Error Rem
Page 81 and 82: Insert sec 5 tab here. discard this
Page 83 and 84: 5.01 General Maintenance SECTION 5:
Page 85 and 86: 5.04 Coolant Replacement Procedure
Page 87 and 88: 5.06 Arc Starter Spark Gap Adjustme
Page 89: Insert Sec 6 tab here. discard this
Page 92 and 93: 6.02 Leads and Cables Refer to sect
Page 94 and 95: 6.04 Power Supply External Replacem
Page 96 and 97: 6.06 Power Supply Replacement Parts
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6.16 Power Supply Replacement Parts
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6.18 Arc Starter & Gas Control Modu
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Manual No. 0-4817 Auto-Cut 300 6-20
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Blank
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7.02 O-Ring Lubrication Lubricate a
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Electrode Plasma Gas Distributor Ti
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7.05 Coolant Leak Trouble-Shooting
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Appendix 1: Control Cable Pinouts P
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Manual 0-4817 Auto-Cut 300 A-3 APPE
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CNC functions CNC I/O circuits prov
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Simplified CNC Circuit J15 CNC 14 p
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Installation Art # A-04747 10.5" /
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Coolant Return (Red) Art # A-09628
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C. Output Connections 1. Refer to t
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1 Nut and 1 Washer Remain in Place
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5. Attach the gas leads from the po
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I. Connect Torch Connect the Torch
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This page is blank intentionally. M
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BASIC GAS CONTROL & ARC STARTER 3 S
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6 6 PILOT REGULATOR (CHOPPER) 1 CN3
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6 CN10 26 CKT RIBBON CABLE TEST SOC
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CN10 26 CKT RIBBON CABLE TEST SOCKE
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16 CKT RIBBON CABLE N (-) P (+) CN6
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AUTO-CUT 300 - Victor Technologies

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