AUTO-CUT 300 - Victor Technologies

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Scope Appendix 6: Remote Arc Starter Accessory Installation These instructions cover the RAS-1000 Remote Arc Starter installation with the AutoCut ® 300 system.. Installation and service of this equipment is restricted to properly trained personnel; unqualified personnel are strictly cautioned against attempting repairs or adjustments not covered in this manual, at the risk of voiding the Warranty. Read these instructions thoroughly. A complete understanding of the characteristics and capabilities of this equipment will assure the dependable operation for which it was designed. General Description The Remote Arc Starter is for use with Thermal Dynamics AutoCut ® 300 and all UltraCut ® Plasma Cutting Systems. Do not use this device with any other equipment. The Remote Arc Starter generates a high - frequency pulse to start a pilot arc for a Thermal Dynamics Plasma Cutting Torch. The Remote Arc Starter includes a liquid cooled coil. The power supply circulates coolant through the Remote Arc Starter and through the torch. A wire harness connected to the plasma power supply controls the operation of the Remote Arc Starter. Specifications The following system layout shows the cables and leads needed to set up the RAS with the AutoCut ® 300 system. F1 K Pilot Return Negative Coolant Supply Coolant Return Control Cable Ground Wire CNC Controller F CNC Cable Ground Wire Control Cable A B C D E P Remote Arc Starter Gas Console (GCM-1000 Auto-Cut Power Supply Manual 0-4817 Auto-Cut 300 A-10 APPENDIX Q Gas Hose Adapter - Plasma Plasma and Shield Hoses (2) Work Cable R S Gas Hose Adapter - Shield I* Plasma Lead to Torch 4’ J* Shield Lead to Torch 4’ Positioning Tube O J* I* Torch Work G: Torch Lead Set - Coolant Supply - Coolant Return - Pilot Return Art # A-08342
Installation Art # A-04747 10.5" / 267 mm 12" / 305 mm 7" 178 mm 19 lb / 8.6 kg Dimensions (Input Side Shown) The Remote Arc Starter must be installed in a suitable location near the torch head. If the Arc Starter is mounted to a gantry or any other support subject to motion or vibration, the installer must fasten the Arc Starter securely to the support. A. Preparation 1. Loosen, but do not remove, the lower screws securing the cover to the Arc Starter. Remove the upper screws securing the Cover Panel to the Arc Starter. 2. Remove the Cover Panel. Lower screws (2 per side) Art # A-09625 NOTE Upper screws (2 per side) Cover Ground Wire Manual 0-4817 Auto-Cut 300 A-11 APPENDIX
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Manual Assembly Instructions - Sepa
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Cut out one strip and use as spine
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300 AUTO-CUT ® PLASMA CUTTING SYST
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300 AUTO-CUT ® PLASMA CUTTING SYST
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! WARNINGS Read and understand this
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INSERT TABLE OF CONTENTS TAB HERE.
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Table of Contents SECTION 1: GENERA
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Table of Contents Appendix 1: Contr
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Table of Contents Insert Section 1
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Manual 0-4817 SECTION 1: GENERAL IN
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THAT HAVE HELD HAZARDOUS SUBSTANCES
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1.06 Documents De Reference Consult
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1.08 Statement of Warranty Manual 0
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Manual 0-4817 AUTO-CUT 300 Insert S
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SECTION 2: SPECIFICATIONS 2.01 Gene
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2.07 Power Supply Dimensions 27.5 i
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2.09 Gas Requirements The customer
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B. Torch Leads Lengths C. Torch Par
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Insert Sec. 3 tab here. Discard thi
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3.02 System Layout Refer to section
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3.04 Position the Power Supply Do n
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Check / Adjust Input Voltage Config
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Cutting Machine / Gantry Cutting Ta
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3.06 Ground Connections A. Electrom
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3.08 Connect Work Cable 1. Pass the
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3.10 Connect CNC Cable 1. Connect o
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CAUTION Printed circuit boards in t
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3.13 Connect Torch Leads to the Gas
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5 Clamp Art # A-04935_AB Inner Shie
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5. Slide the positioning tube down
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Cartridge Tool Art # A-04344 Assemb
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Complete the Installation 1. Fill t
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This Page Intentionally Blank Manua
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4.01 Power Supply Indicators AC Ind
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4.03 Operating Set-up Follow this s
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4.04 Cut Quality Cut quality requir
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4.05 System Operation This section
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4.06 Operational Suggestions 1. Wai
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Page 83 and 84: 5.01 General Maintenance SECTION 5:
Page 85 and 86: 5.04 Coolant Replacement Procedure
Page 87 and 88: 5.06 Arc Starter Spark Gap Adjustme
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Page 92 and 93: 6.02 Leads and Cables Refer to sect
Page 94 and 95: 6.04 Power Supply External Replacem
Page 96 and 97: 6.06 Power Supply Replacement Parts
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Page 110 and 111: Manual No. 0-4817 Auto-Cut 300 6-20
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Page 114 and 115: 7.02 O-Ring Lubrication Lubricate a
Page 116 and 117: Electrode Plasma Gas Distributor Ti
Page 118 and 119: 7.05 Coolant Leak Trouble-Shooting
Page 121 and 122: Appendix 1: Control Cable Pinouts P
Page 123 and 124: Manual 0-4817 Auto-Cut 300 A-3 APPE
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Page 127 and 128: CNC functions CNC I/O circuits prov
Page 129: Simplified CNC Circuit J15 CNC 14 p
Page 133 and 134: Coolant Return (Red) Art # A-09628
Page 135 and 136: C. Output Connections 1. Refer to t
Page 137 and 138: 1 Nut and 1 Washer Remain in Place
Page 139 and 140: 5. Attach the gas leads from the po
Page 141 and 142: I. Connect Torch Connect the Torch
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Page 145 and 146: BASIC GAS CONTROL & ARC STARTER 3 S
Page 147 and 148: 6 6 PILOT REGULATOR (CHOPPER) 1 CN3
Page 149 and 150: 6 CN10 26 CKT RIBBON CABLE TEST SOC
Page 153 and 154: CN10 26 CKT RIBBON CABLE TEST SOCKE
Page 155 and 156: 16 CKT RIBBON CABLE N (-) P (+) CN6
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AUTO-CUT 300 - Victor Technologies

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