GE Consumer & Industrial - G E Power Controls

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2 Design and specifications are subject to change without notice S47183R01E06 2012-11-21
INDEX 1. WARNINGS .............................................................................................. 4 2. GENERAL USAGE CONDITIONS ..................................................... 4 2.1 Transportation and storing ....................................................... 4 2.2 Installation .......................................................................................... 5 2.2.1 Operational environment................................................... 5 2.2.2 Installation and interfaces ................................................. 5 2.3 Usage .................................................................................................... 5 2.3.1 Supply and load ...................................................................... 5 2.3.2 Adjusting the over current release................................ 5 3. TECHNICAL INFORMATION .............................................................. 6 3.1 Introduction ....................................................................................... 6 3.2 Components and accessories ................................................. 6 3.2.1 Contact system ....................................................................... 6 3.2.2 Arc chute (Code 2) .................................................................. 6 3.2.3 Mechanism ................................................................................ 7 3.2.4 Over current release (Code 7) ......................................... 7 3.2.5 ED impulse coil release (Code 12) .................................. 8 3.2.6 Auxiliary tripping devices (Code 11) .............................. 8 3.2.7 Forced tripping release (Code 13) .................................. 8 3.2.8 Lever for manual operating (Code 16) ....................... 9 3.2.9 Auxiliary switch (Code 9) .................................................. 10 3.2.10 Indicators .............................................................................. 10 3.2.11 Solenoid closing drive (Code 3) .................................. 10 3.2.12 Current measurement system (Code 6) ................ 11 3.2.13 Electronic control system ............................................. 11 3.3 Technical data tables ................................................................ 13 4. ELECTRICAL CIRCUITS ..................................................................... 15 4.1 Controls layout .............................................................................. 15 4.2 Terminals wiring system .......................................................... 16 4.3 Electrical diagrams ..................................................................... 17 4.3.1 Wiring code ............................................................................ 17 4.3.2 Controls supply circuit ...................................................... 18 4.3.3 ED coil with external capacity bank .......................... 19 4.3.4 NEKO control circuit ........................................................... 20 4.3.5 SU control circuit ................................................................. 21 4.3.6 Shunt trip control circuit .................................................. 22 4.3.7 Zero voltage release control circuit ........................... 24 4.3.8 Indicators ................................................................................. 25 4.3.9 Auxiliary switch..................................................................... 26 4.3.10 SEL measuring system................................................... 27 5. DIMENSIONS & SAFETY DISTANCES ........................................ 28 5.1 Safety distances. .......................................................................... 29 5.2 Outlined dimensions .................................................................. 30 5.2.1 Gerapid 2607,4207, 6007 with arc chute 1x_...... 30 5.2.2 Gerapid 2607, 4207, 6007with arc chute 2x_...... 31 5.2.3 Gerapid 8007 with arc chute 1x_ ............................... 32 5.2.4 Gerapid 8007 with arc chute 2x_ ............................... 33 5.2.5 Gerapid 2607, 4207 with H / H terminals ............... 34 5.2.6 Gerapid 2607, 4207 with V / V terminals ................ 35 5.2.7 Gerapid 6007 terminals ................................................... 36 5.2.8 Gerapid 8007 terminals ................................................... 37 6. INSPECTIONS AND MAINTENANCE .......................................... 38 6.1 List of inspections ........................................................................ 38 6.1.1 General visual inspection ............................................... 39 6.1.2 General functional inspection ...................................... 39 6.1.3 Inspection of the arc chute ............................................ 39 6.1.4 Inspection of the contact system ............................... 40 6.1.5 Inspection of contacts’ tilt and gap .......................... 41 6.1.6 Inspection of the screw connections ....................... 41 6.1.7 Inspection of the mechanical components .......... 41 6.2 List of maintenance works ..................................................... 42 6.2.1 Contact system (after 11/2003)................................... 43 6.2.2. Contact system (before 11/2003). .............................. 44 6.2.3 Layout of control PCB inside control box ............... 46 6.2.4 Replacement of the control boards .......................... 46 6.2.5 Adjusting the auxiliary switch ...................................... 48 6.3 Spare parts lists. ........................................................................... 49 6.3.1 Mechanical spare parts. .................................................. 49 6.3.2 Electrical spare parts. ....................................................... 50 6.3.3 Recommend materials for selected works. .......... 50 7. CUSTOMER SUPPORT ..................................................................... 51 7.1 Options overview. ........................................................................ 51 7.2 Ordering. .......................................................................................... 52 7.2.1 Example of order no. 1 ..................................................... 53 7.2.2 Example of order no. 2 ..................................................... 54 7.2.3 Example of order no. 3 ..................................................... 55 7.3 Glossary ............................................................................................ 56 7.4 Troubleshooting ........................................................................... 57 7.5 GE service teams ......................................................................... 58 7.6 Notes .................................................................................................. 59 2012-11-21 S47183R01E06 Design and specifications are subject to change without notice 3
Page 1: GE Consumer & Industrial Power Prot
Page 5 and 6: 2.2 Installation 2.2.1 Operational
Page 7 and 8: 3.2.3 Mechanism The Gerapid is
Page 9 and 10: With a correctly designed interlock
Page 11 and 12: 3.2.12 Current measurement system (
Page 13 and 14: 3.3 Technical data tables Breaker t
Page 15 and 16: 4. Electrical circuits 4.1 Controls
Page 17 and 18: 4.3 Electrical diagrams 4.3.1 Wirin
Page 19 and 20: 4.3.3 ED coil with external capacit
Page 21 and 22: 4.3.5 SU control circuit -Q1 Closin
Page 23 and 24: Below, non-standard shunt trip with
Page 25 and 26: 4.3.8 Indicators -X3 OCT trip targe
Page 27 and 28: 4.3.10 SEL measuring system 1) 2) S
Page 29 and 30: 5.1 Safety distances. Units call in
Page 31 and 32: 5.2.2 Gerapid 2607, 4207, 6007with
Page 33 and 34: 5.2.4 Gerapid 8007 with arc chute 2
Page 35 and 36: 5.2.6 Gerapid 2607, 4207 with V / V
Page 37 and 38: 5.2.8 Gerapid 8007 terminals Gerapi
Page 39 and 40: 6.1.1 General visual inspection
Page 41 and 42: 6.1.5 Inspection of contacts’ til
Page 43 and 44: 6.2.1 Contact system (after 11/2003
Page 46 and 47: 6.2.3 Layout of control PCB inside
Page 48 and 49: 6.2.5 Adjusting the auxiliary switc
Page 50 and 51: 6.3.2 Electrical spare parts. SU co
Page 52 and 53:
7.2 Ordering. Gerapid with arc chut
Page 54 and 55:
7.2.2 Example of order no. 2 USA cu
Page 56 and 57:
7.3 Glossary A a-release - see Shun
Page 58 and 59:
7.5 GE service teams 2012-11-21 S47
Page 60:
GE Consumer & Industrial GmbH Berli
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GE Consumer & Industrial - G E Power Controls

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