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User Manual - JVL Industri Elektronik A/S

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3.13 Power Dump Output<br />

(Connector DIN41612 ver. C)<br />

PowerSupplyin<br />

+<br />

Industrybusin<br />

<strong>User</strong>Outputs<br />

<strong>User</strong> Inputs<br />

IA1<br />

IA2<br />

IA3<br />

IA4<br />

O+<br />

O8<br />

O7<br />

O6<br />

O5<br />

O4<br />

O3<br />

O2<br />

O1<br />

O-<br />

IN8<br />

IN7<br />

IN6<br />

IN5<br />

IN4<br />

IN3<br />

IN2<br />

IN1<br />

IN-<br />

1C<br />

2C<br />

3C<br />

4C<br />

5C<br />

6C<br />

7C<br />

8C<br />

9C<br />

10C<br />

11C<br />

12C<br />

13C<br />

14C<br />

15C<br />

16C<br />

17C<br />

18C<br />

19C<br />

20C<br />

21C<br />

22C<br />

23C<br />

24C<br />

25C<br />

26C<br />

27C<br />

28C<br />

29C<br />

30C<br />

31C<br />

32C<br />

TT0035GB<br />

1A P-<br />

2A P+<br />

3A FA<br />

4A FB<br />

5A FC<br />

6A FD<br />

7A PDO<br />

8A IB1<br />

9A IB2<br />

10A IB3<br />

11A IB4<br />

12A HLA<br />

13A HLB<br />

14A HLC<br />

15A 5VO<br />

16A EZ1<br />

17A EZ2<br />

18A EA1<br />

19A EA2<br />

20A EB1<br />

21A EB2<br />

22A ECM<br />

23A XCM<br />

24A XI<br />

25A YCM<br />

26A YI<br />

27A O5V<br />

28A AO<br />

29A BO<br />

30A OCM<br />

31A AIN<br />

32A ACM<br />

26B NL<br />

27B PL<br />

28B HM<br />

30B AX2<br />

31B TCM<br />

32B TAC<br />

15-80V DC<br />

HallInput<br />

R<br />

(Min. 15 Ohm)<br />

Encoder Input<br />

Pulse Inputs<br />

Pulse Outputs<br />

+/-10V Input<br />

PowerDumpoutput<br />

Industrybus out<br />

End-of-travelinputs<br />

Home (Reset)input<br />

Secondaryaxis<br />

Analogueoutput<br />

(torque monitor)<br />

PDO (V)<br />

Voltage (V)<br />

Velocity<br />

PDO activated<br />

when voltage<br />

exceeds 89V<br />

Energy fed back from<br />

the motor to the Controller<br />

Nom. 80V<br />

Time<br />

89V<br />

Time<br />

Time<br />

3.13.1 General Aspects of the “Power Dump” Output<br />

If the Controller is used in systems in which there are very large inertial loads (flywheels,<br />

etc.), a problem can arise during deceleration with energy being sent back from the motor<br />

to the Controller supply. This can result in increases in the supply voltage to a critically<br />

high level, above the Controller’s maximum working range. To alleviate this problem,<br />

the “Power Dump” Output (PDO) can be used. This output can be used to sink the energy<br />

to an external shunt resistor and thus avoid that the Controller shuts down and reports an<br />

error. Note that reduction of the velocity VM, acceleration AC, or peak current CP can<br />

minimise the energy surge from the motor.<br />

3.13.2 Detailed Description of “Power Dump”<br />

The value of the PDO shunt resistor will depend on many parameters, such as the max.<br />

rpm of the motor, the supply voltage, how rapidly the motor decelerates, etc. It is however<br />

recommended that the resistor has a minimum value of 15 Ohm / 50W. The rated power<br />

of the resistor can be greater or less depending on the actual load.<br />

1. When the Controller registers that the supply voltage exceeds 89V, the PDO output<br />

is activated and the Error LED is lit. The Controller automatically transmits an error<br />

message E29: Supply Voltage exceeds 89 V.<br />

2. If activation of the PDO output and thus the PD shunt resistor does not stop the increase<br />

in supply voltage, the following occurs: When the supply voltage exceeds 95V,<br />

the Controller shuts down completely and the motor is short-circuited (and thus stops<br />

instantaneously). The Controller sends an error message E24: Supply Voltage exceeds<br />

95 V. The PDO output is activated until the voltage falls below 89V, and the<br />

Controller remains in this error state until it receives the RESET command — see Reset<br />

Controller (RESET), page 104. If the supply voltage continues to increase due to<br />

other circumstances, the Controller’s internal voltage overload circuitry will be activated<br />

and short-circuit the supply so that the internal fuse is blown.<br />

<strong>JVL</strong> <strong>Industri</strong> <strong>Elektronik</strong> A/S - <strong>User</strong> <strong>Manual</strong> - AC servocontroller AMC10/11/12 37

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