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industry and environment - DTIE

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Chemicals management<br />

The company’s Divisional Department for<br />

Environmental Control (DESC) promoted the<br />

Design for the Environment concept within the<br />

company to support the development of new<br />

products <strong>and</strong> processes in the chemical sector. As<br />

a sustainable development strategy, DfE was initiated<br />

by DESC with the following goals:<br />

◆ systematic detection of potential significant<br />

risks, which would be duly evaluated (with quantification<br />

of their <strong>environment</strong>al/economic<br />

impacts) in order to carry out effective decisiontaking<br />

within the shortest time possible;<br />

◆ development of new products <strong>and</strong> processes to<br />

• formulate proposals for new products in<br />

accordance with customer requirements;<br />

• take into account the cost <strong>and</strong> performance of<br />

optimal processes <strong>and</strong> products from the point<br />

of view of sustainability;<br />

• draw up competitive strategy guidelines;<br />

• carry out technological development <strong>and</strong><br />

product launching at the lowest cost <strong>and</strong> within<br />

the shortest time practicable.<br />

Once the Design for the Environment H<strong>and</strong>book<br />

had been written, DfE was implemented in<br />

several stages to determine its effectiveness <strong>and</strong><br />

level of acceptability.<br />

DfE was implemented in business cases in order<br />

to progressively incorporate <strong>environment</strong>al considerations<br />

in the organization’s strategic decisionmaking.<br />

The intention was to arrive at an<br />

underst<strong>and</strong>ing of the new concept, rather than<br />

merely securing agreement to the initiatives proposed<br />

<strong>and</strong> to the development of new products<br />

from the st<strong>and</strong>point of sustainable development.<br />

While the DfE culture has not yet been adopted<br />

across the whole organization, this work was<br />

the cornerstone of the new culture in R&D areas.<br />

First stage: the DfE H<strong>and</strong>book<br />

Developing a DfE H<strong>and</strong>book took over a year. It<br />

involved technological monitoring, together with<br />

selection <strong>and</strong> implementation of concepts that<br />

could generate value added. The H<strong>and</strong>book outlines<br />

work to be done in the context of DfE at each<br />

stage of the research process, giving researchers’<br />

work an <strong>environment</strong>al perspective.<br />

The H<strong>and</strong>book introduces the user to topics<br />

such as sustainable development, <strong>environment</strong>al<br />

impacts, <strong>and</strong> the life cycles of products <strong>and</strong><br />

processes. Numerous references to sources of further<br />

information are provided, <strong>and</strong> users are<br />

encouraged to refer to them.<br />

An analysis of projects in the laboratory <strong>and</strong> at<br />

the pilot plant <strong>and</strong> industrial stages is provided,<br />

demonstrating how the DfE concept can be<br />

increasingly implemented. At each stage DfE can<br />

be approached from various perspectives. However,<br />

DfE implementation is always aimed at<br />

maintaining a balance among three elements:<br />

<strong>environment</strong>al considerations, social impacts <strong>and</strong><br />

product profitability. The use of indicators is<br />

unavoidable.<br />

Second stage: selecting a project as a<br />

business case<br />

A project was then chosen as a business case. This<br />

project was at an advanced phase: research had<br />

Design for<br />

Environmental<br />

Protection<br />

Ecological<br />

Habitat<br />

Protection<br />

Species Diversity<br />

Protection<br />

Global Climate<br />

Protection<br />

Air <strong>and</strong> Water<br />

Quality Protection<br />

Figure 1<br />

Elements to be considered in Design for the Environment<br />

Design for<br />

Sustainable<br />

Development<br />

V<br />

I<br />

S<br />

I<br />

O<br />

N<br />

TOWARDS<br />

THE FUTURE<br />

CURRENT<br />

Source: Stuart Hart/ Sustainable Enterprise Academy<br />

Design for<br />

Resource<br />

Preservation<br />

Design for the Environment<br />

Soil <strong>and</strong> Forests<br />

Preservation<br />

Energy<br />

Preservation<br />

Water Resources<br />

Conservation<br />

Materials<br />

Preservation<br />

Figure 2<br />

Business strategies<br />

☞ PRODUCTIVE PROCESSES<br />

MODERNIZATION<br />

☞ ENVIRONMENTAL<br />

TECHNOLOGIES<br />

☞ ENVIRONMENTAL<br />

MANAGEMENT SYSTEMS:<br />

ISO 14000, etc.<br />

☞ CP, DFE, ECO-EFFICIENCY, etc.<br />

☞ LEGAL COMPLIANCE<br />

TO THE INTERIOR<br />

Design for<br />

Decreasing<br />

Chronic Risks<br />

Prevention <strong>and</strong><br />

Reduction of<br />

Pollution<br />

Reduction of<br />

Toxic Substances<br />

Use<br />

Reduction of<br />

Chronic<br />

Exposures<br />

Hazardous<br />

Wastes<br />

Conversion<br />

Design for<br />

Health <strong>and</strong> Safety<br />

Design for<br />

Accident<br />

Prevention<br />

Occupational<br />

Hygiene<br />

<strong>and</strong> Health<br />

Management of<br />

Transportation<br />

Risks<br />

Product Safety<br />

for Consumers<br />

Hazardous<br />

Materials<br />

Reduction<br />

reached the laboratory level. In the context of<br />

DfE, the need to replace one raw material with<br />

another that posed less risk was identified.<br />

Replacement was not a simple matter. Experimentation<br />

went on for several months. As far as<br />

the researcher in charge of finding new alternate<br />

materials was concerned, the most persuasive<br />

arguments for making a change were: the longterm<br />

view; the preference for green products on<br />

European markets; <strong>and</strong> savings in terms of facilities<br />

where less protection <strong>and</strong> control equipment<br />

would be needed. Eventually, she found a feasible<br />

new material. While she had never acknowledged<br />

that she might agree to change materials, in the<br />

end a new material was found that was completely<br />

safe. Tests with respect to equalling or improving<br />

product performance still remain to be carried<br />

out. The work is still ongoing, but the fact that the<br />

leading researcher was convinced of the need for<br />

change represents a substantial achievement.<br />

LOCATION<br />

☞ SUSTAINABLE DEVELOPMENT<br />

STRATEGIES<br />

☞ UNATTENDED MARKET NEEDS<br />

☞ RELATIONSHIP WITH<br />

INTERESTED PARTIES<br />

☞ TRANSPARENCY<br />

☞ PRODUCTIVE CHAIN<br />

MANAGEMENT<br />

TO THE EXTERIOR<br />

48 ◆ UNEP Industry <strong>and</strong> Environment April – September 2004

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