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RED-D-ARC DC-600

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A-5<br />

INSTALLATION<br />

A-5<br />

OUTPUT CONNECTIONS<br />

See Table A.1 for recommended <strong>DC</strong>-<strong>600</strong> cable sizes for combined lengths of electrode and work cables.<br />

TABLE A.1<br />

<strong>DC</strong>-<strong>600</strong> Cable Sizes for Combined Lengths of Copper Electrode and Work Cable<br />

at 100% Duty Cycle<br />

Cable Length<br />

Parallel Cables<br />

Cable Size<br />

Lengths up to 150 ft. (46m)<br />

2<br />

1/0 (53mm 2 )<br />

150 ft.(46m) to 200 ft (61m)<br />

2<br />

2/0 (85mm 2 )<br />

200 ft.(61m) to 250 ft.(76m)<br />

2<br />

3/0 (107mm 2 )<br />

ELECTRODE, WORK AND #21 LEAD<br />

CONNECTIONS<br />

A. Connect Electrode and Work Leads to<br />

Output Terminals.<br />

1. Set the ON/OFF toggle switch to OFF.<br />

2. Locate the retractable strain relief loops directly<br />

below the output terminals in the lower right and<br />

lower left corners of the Case Front Assembly.<br />

See Figure A.4.<br />

3. Pull out the retractable strain relief loops.<br />

4. Insert the electrode lead through the loop directly<br />

below the desired polarity (positive or negative).<br />

Pull through enough cable to reach the output<br />

terminals.<br />

5. Connect electrode lead to the desired terminal<br />

(positive/negative).<br />

6. Tighten the output terminal nut with a wrench.<br />

7. Connect the work lead to the other output<br />

terminal following steps 4-6.<br />

FIGURE A.4 - Output Terminals.<br />

B. Connect #21 Work Sense Lead to Proper<br />

Terminal<br />

There are two work sense lead connection points (+21<br />

and -21) on terminal strip (T.S.2) located behind the<br />

hinged access panel on the right side of the case<br />

front. See 14 Pin MS Type Receptacle section or<br />

Terminal Strip Section for connection procedure.<br />

<strong>DC</strong>-<strong>600</strong>

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