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RED-D-ARC DC-600

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E-8<br />

TROUBLESHOOTING<br />

TROUBLESHOOTING GUIDE<br />

PROBLEMS<br />

(SYMPTOMS)<br />

Machine shuts off (input contactor<br />

drops out) when the welder output<br />

terminals are made electrically<br />

"hot".<br />

(#2 to #4 closure at terminal strip.)<br />

or OUTPUT TERMINALS switch<br />

is in ON position.<br />

POSSIBLE AREAS OF<br />

MISADJUSTMENT(S)<br />

OUTPUT PROBLEMS<br />

1. Remove all welding cables and<br />

control cables from the <strong>DC</strong><br />

<strong>600</strong>. Jumper #2 to #4 at the<br />

terminal strip or set OUTPUT<br />

TERMINALS switch to ON<br />

position. If the machine does<br />

NOT shut off and normal open<br />

circuit voltage is present at the<br />

welder output terminals the<br />

problem is external to the<br />

<strong>DC</strong><strong>600</strong>. Either the remote<br />

leads #75, #76 or #77 are<br />

grounded to the negative output<br />

cable or there is a short on<br />

the welding output terminals.<br />

E-8<br />

Observe Safety Guidelines<br />

detailed in the beginning of this manual.<br />

RECOMMENDED<br />

COURSE OF ACTION<br />

The <strong>DC</strong><strong>600</strong> will NOT shut off when<br />

the Power Switch is turned to<br />

OFF.<br />

2. If the machine still shuts off<br />

when all control and welding<br />

cables are removed then the<br />

problem is internal to the<br />

<strong>DC</strong><strong>600</strong>.<br />

1. Contact your local Lincoln<br />

Authorized Field Service<br />

Facility.<br />

If all recommended possible areas<br />

of misadjustment have been<br />

checked and the problem persists,<br />

Contact your local Authorized<br />

Field Service Facility.<br />

CAUTION<br />

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your<br />

Local Authorized Field Service Facility for technical troubleshooting assistance before you proceed.<br />

<strong>DC</strong>-<strong>600</strong>

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