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The Effect of Peening on the Fatigue Life of 7050 Aluminium Alloy

The Effect of Peening on the Fatigue Life of 7050 Aluminium Alloy

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DSTO-RR-0208<br />

Y470 X19 pocket<br />

Peened<br />

Previously<br />

N<strong>on</strong>-peened<br />

regi<strong>on</strong><br />

Repair as per<br />

documentati<strong>on</strong>.<br />

Maintain <strong>on</strong> Safe <strong>Life</strong><br />

Determine depth <str<strong>on</strong>g>of</str<strong>on</strong>g> material<br />

to be removed to ensure c<strong>on</strong>fident<br />

removal <str<strong>on</strong>g>of</str<strong>on</strong>g> cracks, Figure 33<br />

Based <strong>on</strong> NDI threshold<br />

and FE analysis.<br />

Requiring less than<br />

500micr<strong>on</strong>s for Safe <strong>Life</strong><br />

Requiring greater than<br />

500micr<strong>on</strong>s for Safe <strong>Life</strong><br />

Repair (full cut) as<br />

per documentati<strong>on</strong>.<br />

Maintain <strong>on</strong> Safe <strong>Life</strong><br />

Repair (full cut) as<br />

per documentati<strong>on</strong>.<br />

Maintain <strong>on</strong> Safe <strong>Life</strong><br />

Repair (cut to NDI<br />

limit) Maintain <strong>on</strong><br />

Safety-by-Inspecti<strong>on</strong><br />

Figure 34: Summary <str<strong>on</strong>g>of</str<strong>on</strong>g> <strong>the</strong> proposed DSTO Y470 X19 pocket repair process. In <strong>the</strong> RAAF fleet <strong>the</strong><br />

X-19 pocket has not previously been peened. <str<strong>on</strong>g>The</str<strong>on</strong>g> 500µm (0.02 inch) LPI limit is based <strong>on</strong><br />

current AAP NDI limitati<strong>on</strong>s.<br />

<str<strong>on</strong>g>The</str<strong>on</strong>g> complete details <str<strong>on</strong>g>of</str<strong>on</strong>g> this repair specificati<strong>on</strong> are present in a report by (Sharp, Barter and<br />

Clark, 2000). <str<strong>on</strong>g>The</str<strong>on</strong>g> report allows <strong>the</strong> RAAF to assess <strong>the</strong> status <str<strong>on</strong>g>of</str<strong>on</strong>g> each aircraft and determine<br />

future repair times or replacement times.<br />

44

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