Low Cost Torch Height Control Install and Setup Manual - CandCNC

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J15 Tip Volts Workclamp + [POS] L4 R7 - [NEG] Electrode 36 THC Sensor 39 REV 14 L2 L1 J11 37 ARC OK J3 Volts Torch Switch J10 + Arc J5 D2 OK J4 TP4 TP3 TP1 TP2 38 THC SENSOR CARD REV 14 To TORCH - (ELECTRODE WIRES) DAMGER HIGH VOLTAGE WHEN TORCH is ON Mount card at least ½”from any Metal. Use ½”or longer standoffs above metal case Do not let shell of DB9 contact metal of Plasma Case TORCH SWITCH NO POLARITY R1 J14 Tip Volts D6 CAUTION! HIGH VOLTAGE Spark Gap For HV Systems J17 CAUTION! HIGH VOLTAGE RV1 J16 D13 CAUTION! HIGH VOLTAGE C1 R8 TO TORCH POS (WORKCLAMP WIRE) TO ARC XFR [OK to Move] Relay Contacts (DRY CONTACTS) NO POLARITY R6 FOR CT (Current Transformer) Input Only. See page information NOTE: BOARD Lettering (silkscreen) on REV14 cards is REVERSED For J11 and J10. J10 is the Torch Switch Wires Torch Switch TORCH RELAY Arc OK[V] D22 CandCNC D21 TORCH ACTIVE ARC OK ARC OK LED ACTIVE ONLY WHEN CT INPUT is USED. DCP J3 is a DOUBLER DISABLE. When removed it will double the ARC OK VOLTS (used only with CT Transformer install) J1 1 5 VR2 6 9 PLUG SENSIVITY ADJUST FOR ARC OK FROM CT Transformer ONLY Not used with other ARC OK methods TP1 - TP2 Test voltage: When torch fired = approx 1/7 of Rat TIP VOLTS. DB9 Cable to Connector on LCTHC Module Page 36
J15 Tip Volts L4 R7 Workclamp + [POS] - [NEG] Electrode 36 THC Sensor 39 REV 14 L2 TP2 TP1 Arc OK R2 L1 J11 37 ARC OK J3 Volts Torch Switch J10 + J5 D2 J4 TP4 TP3 38 HYPERTHERM 1000/1250/1650 Connecting THC SENSOR CARD FOR OPERATION WITH MP1000C-THC and MP3000 (all series) TIP VOLTS CONNECTION J15 J15 and J16 are Slide-on connectors located on the PCB J16 Use 18 or 20ga insulated Hookup wire Insulation rating to 400V Min DAMGER HIGH VOLTAGE WHEN TORCH is ON J19 Located inside Cabinet on PC Board To TORCH - (ELECTRODE WIRES) Spark Gap For HV Systems J17 J16 WHT START SIGNAL RED YEL BLK ARC XFR R1 Torch Switch J14 Tip Volts D6 CAUTION! HIGH VOLTAGE Arc OK[V] CAUTION! HIGH VOLTAGE R6 D22 D21 RV1 D13 CandCNC CAUTION! HIGH VOLTAGE R8 C1 C2 ARC OK LED ACTIVE ONLY WHEN CT INPUT is USED. DCP TORCH RELAY TORCH ACTIVE ARC OK Connector for OPTIONAL DCP Digital Current Probe J1 1 5 VR2 6 9 PLUG TP1 - TP2 Test voltage: When torch fired = approx 1/7 of Raw TIP VOLTS. DB9 Cable to Connector on DTHC Module Page 37
Page 1 and 2: Low Cost Torch Height Control Insta
Page 3 and 4: LCTHC MANUAL CONTENTS LEFT BLANK NO
Page 5 and 6: LCTHC MANUAL CONTENTS LEFT BLANK Pa
Page 7 and 8: Product Description Description You
Page 9 and 10: Product Description How Torch Heigh
Page 11 and 12: Product Description Using the Front
Page 13 and 14: Product Description Changing Settin
Page 15 and 16: Product Description Self Test Mode
Page 17 and 18: Installing Mach 3 software MACH Scr
Page 23 and 24: Installing Mach 3 software MACH Pin
Page 25 and 26: 1 2 1 2 3 1 2 3 IN 12VDC 65 Contras
Page 27 and 28: IN 1 2 1 2 3 1 2 3 65 Contrast VR1
Page 29 and 30: Initial Setup Section III Existing
Page 31 and 32: NC COM NC COM NC COM NC COM 6 Pin C
Page 33 and 34: Power Supply NEG Power Supply POS 1
Page 35: INSTALL and SETUP PRIMARY and/or SE
Page 39 and 40: J15 Tip Volts Workclamp + [POS] - [
Page 41 and 42: HYPERTHERM PowerMAX 45 Connecting T
Page 43 and 44: Hooking Up Your Plasma Machine to t
Page 45 and 46: 4. If your plasma unit does not hav
Page 47 and 48: PC w/MACH3 Grounding practices to r
Page 49 and 50: 7. To establish that the LCTHC is w
Page 51: LCTHC CASE CUTOUT 5.000" 4.09" 1.44

Low Cost Torch Height Control Install and Setup Manual - CandCNC

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