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Low Cost Torch Height Control Install and Setup Manual - CandCNC

Low Cost Torch Height Control Install and Setup Manual - CandCNC

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HYPERTHERM PowerMAX 45<br />

Connecting THC SENSOR CARD<br />

FOR OPERATION WITH MP3000-DTHC<br />

<strong>and</strong> BladeRunner Dragon-Cut seris<br />

SIGNAL NAME(s)<br />

POWERMAX<br />

REF<br />

THC<br />

SENSOR<br />

REV14 REF<br />

NOTES<br />

WIRE Type<br />

TORCH SWITCH;<br />

START - MECH<br />

TORCH<br />

PINS 3 & 4<br />

J12<br />

J10 Screw<br />

Term 1 & 2<br />

For use with mechanical<br />

<strong>Torch</strong> ONLY.<br />

18-22Ga str<strong>and</strong>ed low<br />

voltage insulated<br />

TORCH SWITCH<br />

HAND TORCH<br />

ORG & VIO<br />

wires at J10<br />

J10 Screw<br />

Term 1 & 2<br />

Parallel taps where <strong>Torch</strong><br />

Cable Plugs into J10 in<br />

PowerMax<br />

18-22Ga str<strong>and</strong>ed low<br />

voltage insulated<br />

ARC VOLTS; RAW<br />

TIP VOLTS<br />

J19 & J21<br />

inside<br />

Powermax45<br />

J14 (neg) ,<br />

J15 (pos)<br />

This is NOT the 50:1<br />

divided voltage at J12.<br />

See detailed instructions<br />

18-22 PVC str<strong>and</strong>ed ,<br />

insulted, twisted pair min<br />

600V rated insulation<br />

ARC OK ; ARC<br />

XFR<br />

PINS 12 & 14<br />

J12<br />

J4 & J5 ARC<br />

OK Switch<br />

Input<br />

Dry Contact ouput from<br />

PowerMAX (no voltage)<br />

18-22Ga str<strong>and</strong>ed low<br />

voltage insulated<br />

Drawign not to scale<br />

LOCATION OF J19 <strong>and</strong> J21<br />

Inside PowerMAX 45<br />

FRONT<br />

J19 or J18<br />

(white wire)<br />

TP 19<br />

W<br />

TP 18<br />

R<br />

192 VDC<br />

192 VDC<br />

+ -<br />

+ -<br />

TP 17<br />

B<br />

J 2 1 ( w o r k le a d)<br />

CAUTION: Make sure wires<br />

<strong>and</strong> terminals do not touch<br />

anything but the screws for<br />

J19 <strong>and</strong> J21. HIGH<br />

VOLTAGE IS PRESENT<br />

WHEN TORCH IS ON.<br />

To THC SENSOR CARD J15<br />

POS input terminal<br />

To THC SENSOR CARD J14<br />

NEG input terminal<br />

Page 41

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