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IMProVe 2011 - Proceedings

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Design Methods and Applications<br />

generators units to reduce drag in heavy trucks. In both cases, the involved aerodynamic<br />

phenomena will be comprehensively characterized in laboratory.<br />

Special emphasis was put in the development of prototypes which were able to allow us<br />

making a wide number of distinct alternatives with low building costs. Thus, modular<br />

designs based on the quick exchange between parts, were carried out. In addition, simple<br />

geometry components and basic mechanical systems were proposed. In the two cases, up<br />

to 400 different configurations of study were obtained.<br />

Keywords: Physical prototype, Modular design, Alternatives of study, Aerodynamic<br />

phenomena<br />

Corresponding Author: José Luis Santolaya<br />

Tel.:+34 976 761900<br />

Fax.: +34 976 762235<br />

e-mail: jlsanto@unizar.es<br />

Address: C/ María de Luna, 3 - (50018) Zaragoza - Spain.<br />

Design optimization based on eco-design<br />

and mechanical analysis<br />

I. Lopez (a), R. Miralbes (a)<br />

(a) Design and Manufacture Engineering Department. University of Zaragoza (Spain)<br />

Abstract:<br />

The work presented here attempts to show the advantages of relating design tools and<br />

methods that impact on improvement methodology and outcome of product design, in<br />

this case eco-design and the mechanical analysis are related in order to optimize the<br />

design to generate a lower environmental impact without loss of functional performance.<br />

The methodology proposes a market survey to select the objects to analyze, in which<br />

observe the environmental impact analysis with a specific tool so the ranges of optimal<br />

values in production, use and disposal of values and objectives and as the use of ecodesign<br />

strategies are set. At the same time, a mechanical study using reverse engineering,<br />

loads and stress analysis, by means of finite elements that just results in a number of<br />

conditions and values to be taken into account in future design.<br />

Once the research and analysis raises the design stage in which proposals are made, those<br />

are analyzed using the same tools, in terms of environmental impact and structural<br />

strength, to establish more robust design from a series of alternative proposals according<br />

to predetermined design criteria.<br />

This work aims to link the findings of both analysis so as to enable optimum results and<br />

compatible design specifications and thus show the current need to develop hybrid<br />

methods that relate to the different techniques and tools.<br />

June 15 th – 17 th , <strong>2011</strong>, Venice, Italy<br />

103<br />

<strong>IMProVe</strong> <strong>2011</strong> - <strong>Proceedings</strong>

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